Bully Dog 51202 Installation Manual Download

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Trouble Shooting

The OEM air intake sensor does not fit in the Bully Dog air intake tube

because it is a different shape.

Check the year of the vehicle, the 2011 and 2012 Ford F150 3.5L ecoboost have different air intake
sensors which are dramatically different in shape and size. Bully Dog part number 51202 only fits the
2011 F150 Ecoboost.

Summary of Contents for 51202

Page 1: ...INSTALLATION MANUAL Applications Rapid Flow Part Number Ford 3 5L F150 11 51202 Not legal for sale or use in California on pollution controlled vehicles...

Page 2: ...VIEW PG 6 REMOVING THE STOCK INTAKE PGS 7 9 INTAKE INSTALLATION PREP PGS 10 11 INTAKE INSTALLATION PGS 12 14 FILTER MAINTENANCE PG 15 PREFILTERS PG 16 TROUBLE SHOOTING PG 17 INTRODUCTION Thisinstructi...

Page 3: ...e 5 50002 Silicone 100 mm ID x 76mm 3ply 51202 5 Silicone 80mm ID x 76 mm with Hump 3ply 51202 6 Silicone tube 9 5 mm ID x 500 mm 2 ply 51202 7 Worm drive 4 5 max or 114mm 53252 7 Worm drive 4 max or...

Page 4: ...arts will be referred to during installation by the names used in this section The Lid This simple to install lid replaces the stock lid and conceals and protects the high flow air filter that comes w...

Page 5: ...e air box and the turbo inlet tubes SiliconTubing High quality 3 ply silicon tubing Band Clamps Connects and holds all tubing in place AirBoxInletside SiliconeCoupler BreatherHose SiliconeCoupler Turb...

Page 6: ...included is an ISO 5011 certified eight layer oil filter The air filter is secured onto the end of the air intake tube using the filter clamp and a flat head screwdriver SecurityTorx Bit This bit is...

Page 7: ...Intake system should total about 20 minutes The assembly diagram below shows how the parts of the intake fit together in sequence Stock Intake Overview Diagram The stock intake can be seen in the pic...

Page 8: ...perly first pull the red tab located on the bottom side of the sensor outward to release the locking mechanism Disconnect the sen sor plug from the mounted sensor 2 Loosen both band clamps on the stoc...

Page 9: ...Remove the breather hose from the fitting A zip tie may need to be cut for removal 4 Loosen the latches holding the stock lid on Separate the stock turbo inlet tubes from the coupler StockIntakeRemov...

Page 10: ...9 StockIntakeRemoval 5 Remove the entire assembly together 6 Remove the stock filter...

Page 11: ...Bully Dog tube in the Bully Dog lid attach the filter and tighten the band clamp 2 Remove the stock MAF sensor with the providedT20 security bit and install the MAF sen sor onto the Bully Dog tube wi...

Page 12: ...11 IntakeInstallPrep 3 Slide silicon couplers and clamps onto the appropriate ends of the Bully Dog tube...

Page 13: ...ntakeInstallation 2 Secure stock latches onto the Bully Dog lid IntakeInstallation 1 Guide the Bully Dog lid tube assembly into the engine bay Slide the tabs on the Bully Dog lid into the stock box sl...

Page 14: ...Position the tube and slide the silicone couplers onto the stock tube Adjust for fitment then tighten clamps 4 Install the silicon breather hose with clamps onto the Bully Dog tube and stock connec t...

Page 15: ...14 IntakeInstallation 4 Reconnect MAF sensor plug...

Page 16: ...ire filter and let soak for 10 minutes 4 Thoroughly rinse the filter with regular tap water avoid high pressure hoses Flush from the inside out or clean side to the dirty side to prevent dirt from ent...

Page 17: ...00 8foryourintake The time between scheduled filter maintenance can be extended Using a prefilter will prevent all large debris from getting into the ribs of the filter When using the prefilter only f...

Page 18: ...ogairintaketube becauseitisadifferentshape Check the year of the vehicle the 2011 and 2012 Ford F150 3 5L ecoboost have different air intake sensors which are dramatically different in shape and size...

Page 19: ...18...

Page 20: ...lter Checkoutmoreofour ADRENALIN PUMPING products Cleaning Kits Doc 51202V3 0 FreeTechnical Support at 1 940 783 9915 See More at bullydog com GT Diesel is not legal for sale or use in California on p...

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Bully Dog 51202, Installation Manual

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