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BURNER CLEANING 

 
1.

 

Remove burner from the grill bowl (See drawing on right). Bend a stiff wire 
(a light-weight coat hanger works well) into a small hook as shown below. 
Run the hook through each burner tube and burner several times. 

 
2.

 

Use a narrow bottlebrush with a flexible handle. Run the hook through 
each burner tube and burner several times. 

 
3.

 

Wire brush entire outside surface of burner to remove loose corrosion. 

 
4.

 

Clean any clogged holes with a stiff wire (such as an open paper clip). 

 

5.

 

Inspect the burner assembly for any openings caused by corrosion. 

 

6.

 

Replace burner and put cotter pin back to hole of the cast peg beneath the 

burner. 

   

7.

 

Check the burner for proper location after replacing. To assure the valve 

orifices are inside of the burner tubes. See right drawing. If the valve 

orifices do not fit inside the burner tubes, lighting the burners may 

cause explosion and/or fire. 

 

IGNITOR ELECTRODE CHECK 

 

With all control knobs set to “OFF”, check each igniter individually for presence of spark at electrode. In turn, push each control 
knob in fully and turn slowly about a 1/4 turn to the left (counter-clockwise) until a click is heard; the trigger hitting the strike block 
should produce a blue spark at the electrode tip. Return control knob to “OFF” before checking next igniter. 

 

BURNER OPERATION CHECK 

1. With BBQ Grill control knobs in “OFF” position turn on the Gas supply. 
 
2. Light any burner by pushing its control knob in fully and slowly (3 to 4 seconds) turning it about 1/4 turn to the left (counter-
clockwise) until a click is heard. The 3 to 4 second duration should provide enough gas to light the burner. If the burner does not 
light, immediately return the control knob to “OFF”, wait several minutes for the gas to disperse, and repeat the process. After 
burner lights successfully, turn control knob to “OFF”. 

 
NOTE: 
Upon first assembly the gas lines and burners will be full of air. In order for the burners to light properly the lines must fill 
with gas. It may require several attempts at lighting the burners before you are successful. 
 
3. Repeat process for each control knob/igniter, in turn, ensuring that other knobs are in “OFF” position as you perform each 
check. 
 
4. If any burners fail to light after several attempts, discontinue gas supply at source and re-inspect for obstructions to gas flow 
and orifices. 

. 

 

 

 

 

 

 

 

COOKING COMPONENT INSTALLATION 

 

Summary of Contents for 48038

Page 1: ...BLESHOOTING 15 PARTS LIST 16 WARRANTY 18 READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED ASSEMBLED AND CARED FOR FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT...

Page 2: ...pare gas cylinders under or near this or any other appliance Keep the fuel hose and any electrical cord away from hot surfaces Protect fuel hose from dripping grease Avoid unnecessary twisting of hose...

Page 3: ...the factory to operate on LP or natural gas If you wish to convert be sure to contact your grill dealer FIRST PROPANE GAS SAFETY Your Propane gas grill is designed to operate on propane gas ONLY at a...

Page 4: ...use any combustible materials for this construction Minimum horizontal clearance to adjacent combustible surface from side and back of the grill must be 21 inches CONNECTING TO GAS SOURCE Refer to the...

Page 5: ...n air on both sides of built in cabinet When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction The sides and back of the g...

Page 6: ...der any overhead combustible construction The sides and back of the grill should not be any closer than 21 inches to combustible construction DO NOT store empty or full spare tanks under or near this...

Page 7: ...t a 1 4 turn to the left counter clockwise until a click is heard the trigger hitting the strike block should produce a blue spark at the electrode tip Return control knob to OFF before checking next...

Page 8: ...west ledge under between burners in grill bowl See illustrated drawing on PAGE 15 2 Place stainless steel flame tamers on lower ledge above burners in grill bowl 3 Place cooking grids in grill bowl on...

Page 9: ...nfrared rotisserie burner allows for slow rotisserie cooking of meats and poultry Infrared burners radiate heat onto the outer surface of the food This allows cooking without the grease drippings burn...

Page 10: ...ly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip down during cooking Place a drip pan slightly smaller than the cut of meat o...

Page 11: ...re ups The cooking grills are removed to allow for the swing of the rotisserie A basting pan is placed under the rotisserie area on top of the flame tamer s to catch the drippings WARNING Never operat...

Page 12: ...ady for instant use however once a year you should give the entire grill a thorough cleaning to keep it in top operating condition 1 Shut off gas supply at source and disconnects fuel line from gas va...

Page 13: ...supply closed and all control knobs set to OFF check each positive igniter individually for presence of spark at electrode In turn push each control knob in fully and rotate about 1 4 turn to the left...

Page 14: ...ORDER REPLACEMENT PARTS Please refer to the parts list on this page To make sure you obtain the correct replacement parts for your gas grill the following information is required to assure getting th...

Page 15: ......

Page 16: ...use contrary to operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Warranty claim procedure If y...

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