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BULLDOG HEAT PUMP Vertical Stacked – Installation Manual 

 

 

© Copyright 2017 CGC Group of Companies, Inc.                     Installation Manual is Subject to Change without Notice - Last Revised Aug 15, 2017 

   

 

RISER BUNDLE INSTALLATION

 

 

1.

 

The supply and return risers are standard  type “M” 

copper. Type “L” copper is optional. The condensate 

riser is type “M” copper.  

2.

 

Risers are factory swaged expanded top end to accept 

risers from the unit above and to minimize field brazing. 

The  factory will also pre-install service isolation ball 

valves on the supply and return risers. 

3.

 

The risers are pre-bundled with a metal channel for slip 

fit connection to the left or right side of the cabinet as 

indicated on the construction drawings.  The copper 

risers need to be isolated from the metal channel and 

cabinet with neoprene isolation  to prevent  metal-to-

metal contact with housing.  

4.

 

Match unit location with riser bundle nomenclature as 

indicated by the manufacturer supplied riser schedule, 

and the label affixed to the riser bundle. 

5.

 

Refer to Figure 7  (page 6) for positioning of risers 

pertaining to floor-to-floor installment.  The riser 

diameter shall be as shown on plans. Riser length and 

schedule shall be coordinated with the mechanical 

contractor. 

6.

 

Hang the riser bundle slip fit connection onto the 

riser knockout on the cabinet. See Figure 5. 

7.

 

Align and insert riser into swage top end of the 

risers below. Do not scrape or dent the risers 

during positioning. The risers bottom ends 

should slide approximately 2” of the 3” swage 

top ends. This will allow for the floor to floor 

variations and prevent the riser joints from 

bottoming out. 

8.

 

Expansion allowance is not needed as the difference 

between the summer to winter temperature change is 

minimal. 

9.

 

Braze riser joints with Sil-Fos or 95/5 tin-antimony 

solder. Perform a system leak test. 

10.

 

A fire stop may be required for the riser openings in 

the floors. Consult local fire codes for dictation on 

appropriate requirements. 

11.

 

Refer to the consulting engineers instructions 

for riser anchoring requirements. 

Figure 5 

Figure 6 

Riser knockout 

Condensate Riser 

Supply/Return Risers 

Swaged ends 

Summary of Contents for HomeKeeper HK 020

Page 1: ...tallation Manual is Subject to Change without Notice Last Revised Aug 15 2017 Riser and Cabinet Installation Vertical Stacked BULLDOG Heat Pump Universal Cabinet InnKeeper HomeKeeper Models IK 008 018 HK 020 036 www bulldogheatpump com ...

Page 2: ...ross reference to related documents Vertical Stacked Bulldog Heat Pump Guide Specifications Installation Operation and Maintenance Manual COPY RIGHT This document or any portion thereof are property of CGC Group of Companies Inc and may not be reproduced or used in any manner whatsoever without the express written permission CGC Group of Companies Inc reserves the right to revise this document at ...

Page 3: ...nt sheltered from conditions of extreme temperature or humidity Subjecting the unit and risers to conditions of this nature may result in significantly reduced performance reliability and operational life The unit is intended for interior use only and should be stored indoors at all times to protect it from the elements and to help eliminate the potential growth of indoor air quality IAQ contamina...

Page 4: ... air path must be unobstructed during operation The installation of all vertical stacked product and components and accessories must be in accordance with all local code and regulations of all governing authorities having jurisdiction The manufacturer recommends the following installation procedures It is the responsibility of the installing contractor to comply with all applicable codes and regul...

Page 5: ...onditions may warrant variations in locations and dimensions GENERAL INSTALLATION CHECKLIST 1 Remove packaging and inspect the unit Carefully check for shipping damage or material shortage file a freight claim and notify appropriate sales representative if damage is found NOTE The chassis and front panel are shipped separately from the cabinet and risers 2 Verify the correct model and voltage as i...

Page 6: ... an indoor area The ambient temperature surrounding the unit must not be less than 45 F 7 C Do not locate the unit in areas that may be subjected to freezing temperatures CABINET PLACEMENT 1 Review the riser schedule to identify cabinet type and location 2 Position the cabinet Shim to make cabinet level then anchor the cabinet with concrete bolts to floor See Figure 3 If installing a base extensio...

Page 7: ...and the label affixed to the riser bundle 5 Refer to Figure 7 page 6 for positioning of risers pertaining to floor to floor installment The riser diameter shall be as shown on plans Riser length and schedule shall be coordinated with the mechanical contractor 6 Hang the riser bundle slip fit connection onto the riser knockout on the cabinet See Figure 5 7 Align and insert riser into swage top end ...

Page 8: ...BULLDOG HEAT PUMP Vertical Stacked Installation Manual 6 Copyright 2017 CGC Group of Companies Inc Installation Manual is Subject to Change without Notice Last Revised Aug 15 2017 Figure 7 ...

Page 9: ...unit to ensure the proper fit of acoustic panel as shown in figure 11 2 Glue or attach drywall with screws to the front of cabinet 3 It is permissible to glue or screw drywall directly to the side of the cabinet as long as the riser bundle is not on that side Please note that the drywall screw must not be longer than the drywall thickness plus a maximum of 3 8 4 Use studs to frame in the riser sid...

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