Bukh DV36 ME Owner'S Handbook Manual Download Page 5

OPERATING MANUAL FOR BUKH DV36ME ENGINES 

009W0327-R03 

            

- 5 - 

Preparation before first start 

 

1. 

Pour lubricating oil through filling hole on top of valve cover.  
Check that oil level is between the marks on the dipstick, placed at  
the port side of the engine. 
Check oil level as mentioned below: 

a)  remove and wipe dipstick 
b)  reinsert dipstick in the pipe 
c) withdraw 

dipstick, check oil level. 

2. 

Pour lubricating oil through dipstick hole on the top of reverse- and reduction gear 
and check oil level as described in pos 1. 

3. 

Flexible sterntube: Lubricate the stuffing box with sterntube oil   (outboard). 
Unscrew the filler plug and pour in oil until the bearing is full. 

Important:The stuffing box shall under no circumstances be force-lubrica-
ted. 

These instructions are only valid for propeller equipment   supplied by BUKH. 
If other equipment is mounted, we refer to the instructions given  

for this. 

4. 

We always recommend checking of oil level before start. 

5. 

Fill the fuel tank. 

6. 

Bleed the fuel system in the following way: 
a)  Loosen the slotted screw B on the fuel filter and pump with the handle A on 

the fuel lift pump until the fuel is free from air bubbles  and runs out at the 
slotted screw. 

b)  Tighten the slotted screw B and continue pumping with the handle A until 

fuel, free from bubbles, runs through the transperent hose from fuel pump to 
tank.  

       You must lock the pumping handle in the upper position when you       
       have finished pumping. 
c)  Loosen the fuel pressure pipes at their connection on the fuel valves and turn the engine by the starter motor until 

fuel, free from bubbles, runs out from the fuel pressure pipes. Finally 
tighten the pipes and the engine fuel system is ready for use. 

  

Normally it will not be necessary to bleed the fuel system before starting but 
after changing the fuel filter element or carrying out any work on the fuel system 
it should be bled in the following way: Loosen the bleed screw and operate the 
hand priming lever on the fuel lift pump until air-free fuel discharges from screw. 
Tighten bleed screw. Loosen high pressure pipe unions to injectors and turn 
engine until fuel discharges from pipes. Reconnect pipes to injectors. The 
engine will start in the normal way. 
 

 
AFTER THE ENGINE HAS BEEN TAKEN INTO USE 
 
Before start 

1.  The oil level of the engine should be checked every 14 days or every 25 

hours of running as described in ”Preparation before first start”. It is not 
necessary to refill oil if the level is between the two marks on the dipstick. 

2.  The oil level of the reduction gear should be checked every 14 days or every 25 

hours of running as described in ”Preparation before first start”. 

3.  The sterntube stuffing box should be lubricated every 14 days or every 25 

hours of running. 

4.  Check the quantity of fuel in the tank. 
 

Electric start with remote control and instrument panel 

1.  Switch on the main switch. 
2.  Put the marine gear in neutral position by means of the control handle. 
3.  The engine is started by pushing the key and turning it to the right. 
 

The starter should not work for more than 10-15 secs. continuously. 

 
Hand start (optional) 

1.  Put the gear lever in neutral position. 
2.  Turn decompression lever on valve cover anti-clockwise as far as possible. 
3.  Engage starting handle and crank engine as quickly as possible. Release decom- 

pression lever quickly by turning lever clockwise while cranking and engine will start. 

4.  By hand start in cold weather you may achieve an easier start after having cranked 

the engine with activated decompression lever before the starting procedure. 

 

Never accelerate a cold engine. Let it get warm first. 

 

 

Summary of Contents for DV36 ME

Page 1: ...009W0327 R03 OWNER S HANDBOOK FOR BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV36 ME BUKH A S Aabenraavej 13 17 DK 6340 Krusaa Tel 45 74 62 20 88 Fax 45 74 62 74 07 E mail bukh bukh dk www bukh dk...

Page 2: ...oil system 7 Change of oil 7 Recommended lubricating oil 7 Change of lubricating oil filter 7 Cooling water system 7 Seawater cooling 7 Exchange of zinc anode 7 Exchange of impeller 7 Freshwater cooli...

Page 3: ...ear 17 Housing for vacuum valve 18 Bilge pump for change of lub oil 19 Bracket for control cable 20 Electric multi plug 21 Fuel lift pump 22 Lifting fittings 23 Water cooled exhaust manifold 24 Zinc a...

Page 4: ...e state Engine type and serial number description and number of parts BUKH A S Powering Marine Safety As BUKH A S is always endeavouring to improve the engines the specifications mentioned are subject...

Page 5: ...it will not be necessary to bleed the fuel system before starting but after changing the fuel filter element or carrying out any work on the fuel system it should be bled in the following way Loosen t...

Page 6: ...left in this position after the engine has stopped due to the large current consumption of the stop solonoid In this position the acoustic alarm will function when the engine has stopped 4 Turn off th...

Page 7: ...urther half turn 5 Fill with oil until normal level is reached 6 Start the engine and check that the filter is tight Cooling water system Normally the engine is direct seawater cooled however alternat...

Page 8: ...d are exhausted and have evaporated 2 Oxidation due to incoming air causing an acid which is lowering the PH value Therefore and also to keep the anti freezing properties it is recommended to change t...

Page 9: ...the drive enabling the oil to run out Refill the fresh oil to a quantity of 3 3 ltr through the filter hole B at the top of the drive corresponding to the upper mark on the dipstick A Use the same qua...

Page 10: ...rrosion check the electrical connections A good way of fitting the sacrificial zinc is to fold down one of its flaps and to clamp it to thestern bearing by means of a rustproof clip as shown on the sk...

Page 11: ...ry place during the winter 5 A For freshwater cooled engines 6 Drain the freshwater from the engine by removing the plugs as indicated for seawater cooled engines It is not necessary to flush this sys...

Page 12: ...EL FILTER THROW AWAY FILTER INSERT FUEL QUALITY GAS OIL BS 2869 CLASS A LUBRICATING SYSTEM TYPE OF LUBRICATING OIL PUMP ROTARY VANE PUMP LUBRICATING OIL PRESSURE WARM ENGINE MINIMUM 2 4 5 Bar 1 Bar LU...

Page 13: ...nsert renew insert X 6 2 sufficient water flow to rear stern tube bearing check that water holes in bearing housing are not blocked clean holes X 6 3 alignment of gear flange and prop shaft flange ali...

Page 14: ...orrectly adjusted or something in the system works sluggishly Adjust the governor Check governor system and correct the error Hot engine smell of heat Insufficient cooling water supply Stop engine Che...

Page 15: ...XON ESSO ESSOLUBE XT301 SAE 15W 40 API CG 4 FZG11 EXXON ESSO SPARTAN EP220 ISO VG 220 X EXXON ESSO GEAROIL GX SAE 80W 90 X MOBIL OIL MOBIL 1 0W 40 SAE 0W 40 API SJ CF EC X X X X MOBIL OIL MOBIL Delvac...

Page 16: ...OPERATING MANUAL FOR BUKH DV36ME ENGINES 009W0327 R03 16...

Page 17: ...OPERATING MANUAL FOR BUKH DV36ME ENGINES 009W0327 R03 17 Installation DV36...

Page 18: ...mpany Ltd Qinhuangdao Office No 1 11 Nongken Building Shanhaiguan Development Zone Hebai CHINA 066206 Tel 86 335 5082 500 Fax 86 335 5085 036 E mail forwin heinfo net For Win Equipment Engineering Co...

Page 19: ...774 5260 Fax 358 10 774 5269 E mail tero erkinheimo alamarinjet com E mail tuula kakkuri alamarinjet com Website www alamarinjet com Contact Tero Erkinheimo Tuula Kakkuri DIAM S Les Trois Rivi res 41...

Page 20: ...R Permall Somabri 21 Boulevard Lahcen Ouidder Casablanca 20 200 MOROCCO Tel 212 2 2312056 2445014 Fax 212 2 2445051 2443801 E mail kelmo casanet net ma Contact Khaddach el Mostafa The Engine Room Limi...

Page 21: ...on Marindiesel Blodboksgatan 26 426 74 V Fr lunda SWEDEN Tel 46 31 293 058 Fax 46 31 694 111 Min Sen Machinery Co Ltd 777 Mahachai Road Wangburapapirom Pranakorn Bangkok 10200 THAILAND Tel 66 2 621100...

Page 22: ...later than the stipulated settling date interest shall be paid on overdue payments at the rate of 1 5 per cent per month or fraction of a month Bukh A S reserves the right to change the rate of inter...

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