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009W2329-R01
S6
The instruction below is stated for assembling of sail drives as broadly the disassembly
procedure is to be carried out in reverse order noting the thickness and the placing of the
different intermediate washers.
General
At the assembly all parts must be clear, burred and free from grease.
In order to prevent wrong measuring when adjusting, the parts should normally not be oiled when
being assembled.
Heat the mounting houses with a hot-air blower, an oven or the like to
80°C
when fitting the
bearings in accordance with the procedure. However, the temperature must not exceed
140°C
.
When replacing gear-wheels, change them two and two, i.e. do not change one single gear-wheel,
but one connected set of gear-wheels.
When replacing the coupling arrangement at the top of the sail drive, replace the whole
arrangement without repairs of single components of it. This should be seen in the light of the fact
that a correct repair of the coupling arrangement demands a very advanced measuring equipment
which only very few have at their disposal.
The special tools mentioned in this instruction are not numbered, but can be ordered with
reference to this section of the workshop manual through BUKH´s spare parts department.
Both distance measure and flange clearance are always marked on the wheels, and they apply to
the wheel on which they are written.
The sail drive comprises 11 filling pieces each consisting of an intermediate washer at the least.
Summary of Contents for DV36/48
Page 3: ...A1 009W2329 SECTION A INTRODUCTION AND TECHNICAL DATA...
Page 9: ...A7 009W2329...
Page 11: ...A9 009W2329 Longitudinal Section of DV36...
Page 12: ...A10 009W2329 Cross Section of DV36...
Page 14: ......
Page 15: ...B1 009W2329 R01 SECTION B LIST OF TOOLS...
Page 20: ...B6 009W2329 R01...
Page 21: ...009W2329 R01 C1 SECTION C CYLINDER HEAD...
Page 23: ...009W2329 R01 C3 Exploded view of cylinder head...
Page 30: ...009W2329 R01 C10 Fitting measurements for the fuel nozzle into insert...
Page 33: ...009W2329 R01 C13 Pressing in dimensions for valve guide...
Page 36: ...009W2329 R01 C16 Exhaust valve Tolerances and repair measures...
Page 37: ...009W2329 R01 C17 Inlet valve Tolerances and repair measures...
Page 43: ...009W2329 R01 D1 SECTION D FLYWHEEL...
Page 47: ...009W2329 R01 E1 SECTION E FRONT END COVER...
Page 51: ...G1 009W2329 R01 SECTION G REAR END COVER AND HAND START...
Page 55: ...G5 009W2329 R01...
Page 56: ...G6 009W2329 R01...
Page 61: ...009W2329 XLS H1 SECTION H FUEL SYSTEM...
Page 73: ...009W2329 XLS H13 Causes and Remedies of the Fuel Pump...
Page 74: ......
Page 75: ...IJ1 009W2329 R01 SECTION IJ PISTON CONNECTING ROD AND CYLINDER LINER...
Page 79: ...IJ5 009W2329 R01 Measurements for Piston...
Page 80: ...IJ6 009W2329 R01...
Page 81: ...IJ7 009W2329 R01 Piston Ring 1 Please note page IJ4...
Page 82: ...IJ8 009W2329 R01 Piston Ring 3 Please note page IJ4...
Page 84: ...IJ10 009W2329 R01 Arrangement of Connecting Rod...
Page 87: ...IJ13 009W2329 R01 Test Measurements of Cylinder Liner...
Page 88: ......
Page 89: ...L1 009W2329 R01 SECTION L CRANKCASE CRANKSHAFT MAIN BEARINGS AND OIL SUMP...
Page 93: ...L5 009W2329 R01 Rear gear wheel and rear part of crank...
Page 95: ...L7 009W2329 R01 Front part of crank...
Page 98: ......
Page 99: ...M1 009W2329 R01 SECTION M CAMSHAFT COMPLETE...
Page 104: ...M6 009W2329 R01 Drawing of pushrod Drwg No 000E9455...
Page 105: ...M7 009W2329 R01 Drawing of push rod guide...
Page 106: ......
Page 107: ...N1 009W2329 R01 SECTION N LUBRICATING OIL SYSTEM...
Page 110: ...N4 009W2329 R01 Fitting of dip stick...
Page 111: ...N5 009W2329 R01 Pipe connections in oil sump...
Page 116: ......
Page 117: ...009W2329 R01 O1 SECTION O COOLING WATER SYSTEM...
Page 125: ...009W2329 R01 O7 Circulation pump...
Page 129: ...009W2329 R01 O11...
Page 130: ...009W2329 R01 O12...
Page 131: ...P1 009W2329 R01 SECTION P ELECTRICAL SYSTEM...
Page 133: ...P3 009W2329 R01...
Page 134: ...P4 009W2329 R01...
Page 135: ...P5 009W2329 R01...
Page 136: ...P6 009W2329 R01...
Page 137: ...P7 009W2329 R01 Generator with double charging diodes Drg no 009V0053...
Page 138: ...P8 009W2329 R01...
Page 139: ...P9 009W2329 R01...
Page 140: ...P10 009W2329 R01...
Page 141: ...R1 009W2329 R01 SECTION R ZF GEAR BW7...
Page 144: ...R4 009W2229...
Page 174: ......
Page 175: ...009W2329 R01 S1 SECTION S SAIL DRIVE TYPE Z 7...
Page 178: ...009W2329 R01 S4...
Page 184: ...009W2329 R01 S10...
Page 185: ...009W2329 R01 S11...
Page 186: ...009W2329 R01 S12...
Page 187: ...009W2329 R01 S13...
Page 188: ......
Page 189: ...009W2329 R01 T1 SECTION T IRREGULAR OPERATION CAUSES AND REMEDIES...
Page 192: ......
Page 193: ...009W2329 R01 V1 SECTION V MAINTENANCE...
Page 194: ...009W2329 R01 V2 CONTENTS Recommended maintenance and check list page V 3...
Page 196: ......