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Buhler TC-MIDI 6111, Installation And Operation Instructions Manual

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Buhler TC-MIDI 6111 Installation And Operation Instructions Manual Download Page 1

Gas Analysis

Installation and Operation Instructions

Original instructions

Sample gas cooler

TC-MIDI (+)

BE440025
10/2018

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Summary of Contents for TC-MIDI 6111

Page 1: ...ions Original instructions Sample gas cooler TC MIDI BE440025 10 2018 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Page 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2020 Document information Document No BE440025 Version 10 2018 ...

Page 3: ...xchanger 12 4 3 Electrical connections 13 4 4 Signal outputs 14 5 Operation and control 16 5 1 Description of functions 16 5 2 Delta T control option 16 5 3 Use of menu functions 17 5 3 1 Lock Menu 17 5 3 2 Overview of the menu items 18 5 4 Description of menu functions 20 5 4 1 Main menu 20 5 4 2 Submenu 1 20 5 4 3 Submenu 1 global settings 22 5 4 4 Set favourite menu 24 6 Maintenance 25 7 Servic...

Page 4: ...hnical Data Options 36 9 3 Flow diagrams 37 9 4 Dimensions mm 38 9 5 Performance data 40 9 6 Heat exchanger 40 9 6 1 Heat exchanger description 40 9 6 2 Heat exchanger overview 41 10 Attached documents 42 ii Bühler Technologies GmbH BE440025 10 2018 ...

Page 5: ...umber of the model defined by you is determined by the model code in the cat egory ordering information Application Standard applications Operating temperature 40 C 50 C 1 heat exchanger TC MIDI 6111 TC MIDI 6112 2 heat exchangers TC MIDI 6121 TC MIDI 6122 2 heat exchangers in series TC MIDI 6121 TC MIDI 6122 Additional components which every conditioning system should feature can optionally be in...

Page 6: ...TV SS I US fitting Peristaltic Pumps 2 0 without peristaltic pump 1 CPsingle with hose nipple angled 3 CPsingle with screw connection metric US fitting Sample Gas Pumps 1 0 without sample gas pump 1 P1 PVDF bottom mounted 2 P1 with bypass valve bottom mounted 6 P1 PVDF side mounted 7 P1 with bypass valve side mounted Moisture detector 2 Filter 0 0 without filter without moisture detector 0 1 witho...

Page 7: ...S fitting Sample Gas Pumps 3 0 without sample gas pump 1 P1 1 gas path PVDF bottom mounted 2 P1 1 gas path with bypass valve bottom mounted 6 P1 1 gas path PVDF side mounted 2 7 P1 1 gas path with bypass valve side mounted 2 Moisture detector 4 Filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with adapter 0 2 without filter 2 moisture detectors with adapte...

Page 8: ...US fitting Sample Gas Pumps 3 0 without sample gas pump 1 P1 1 gas path PVDF bottom mounted 2 P1 1 gas path with bypass valve bottom mounted 6 P1 1 gas path PVDF side mounted 2 7 P1 1 gas path with bypass valve side mounted 2 Moisture detector 4 Filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with adapter 1 0 1 filter without moisture detector 1 1 1 filte...

Page 9: ... 4 CPdouble with screw connection metric US fitting Sample Gas Pumps 3 0 without sample gas pump 1 P1 1 gas path PVDF bottom mounted 2 P1 1 gas path with bypass valve bottom mounted 6 P1 1 gas path PVDF side mounted 2 7 P1 1 gas path with bypass valve side mounted 2 Moisture detector 4 Filter 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with adapter 1 0 1 fil...

Page 10: ...art of the equipment The manufacturer keeps the right to modify specifications without advanced notice Keep this manual for later use Signal words for warnings DANGER Signal word for an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING Signal word for a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoided CAUTI...

Page 11: ... described in these operating and installation instructions Always use genuine spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The ...

Page 12: ...e the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20 C to 60 C 4 F to 140 F 10 Bühler Technologies GmbH BE440025 10 2018 ...

Page 13: ...t exchanger and condens ate drain For stainless steel the condensate drain can be suspended directly to the connecting tube for hoses the condensate drain must be secured separately using a clamp The condensate drain can be mounted directly to the heat exchanger Condensate lines must always be installed with a slope and a minimum inside diameter of DN 8 10 5 16 The DTV heat exchanger cannot be ope...

Page 14: ...arefully and properly connected with a suitable hose and hose clamp Versions with screw connections DN 4 6 or 1 6 1 4 are supplied with ferrule and knurled nut and must be carefully sealed with appropriate hose NOTICE Installing peristaltic pumps CPsingle CPdouble limits the maximum permissible oper ating pressure in the system Operating pressure 1 bar 4 2 6 Connecting the heat exchanger The pictu...

Page 15: ...e status output and must not be attached to the power feed The mains supply of the device must be fused according to the specifications under technical data Potential equalization static charge Static charges can result in incendive sparking Avoid static charges Any conductive parts of the cooler must be grounded The housing has a connection for an earth equipotential bonding conductor Ensure the ...

Page 16: ...AC 150 V DC 2 A 50 VA each An alarm is triggered by the alarm contact status output S2 if the temperature of the cooler is outside the specified limits It does not indicate if the alarm was triggered due to excess temperature or insufficient temperature The front film has three LEDs Colour Marking Function Red S2 High low temperature device error Yellow S1 Green OP Normal operation The LEDs OP and...

Page 17: ...attached actual temperature within the alarm thresholds With moisture detector option Contact between 3 and 2 closed alarm The moisture detector registers residual humid ity in the sample gas or cable break Error mes sage Contact between 1 and 3 closed ok no residual moisture in measuring gas no cable break With temperature signal option Regarding S3 4 20 mA analogue output RLoad 500 Ω Signalling ...

Page 18: ... drains Fine mesh filters can also be used which in turn can be installed in optional moisture detectors The glass dome allows the dirt level of the filter element to easily be determined The moisture detector is easy to remove This may be required if a condensate enters the cooler due to a malfunction and the peristaltic pump or the automatic condensate drain is unable to remove it A P1 gas pump ...

Page 19: ...isplay if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The favourite menu will also be activated with the menu locked 5 3 1 Lock Menu Some menus can be locked to prevent inadvertently changing the settings of the unit This requires setting a code For informa tion o...

Page 20: ...will only appear with the respective settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item The factory de faults apply unless otherwise agreed You can cancel entries and menu selections without saving by pressing the ESC key Menu Top Settings top Globale Einstellungen 3 2 1 1 2 3 Menu designa...

Page 21: ... Calibrate moisture detector 1 Calibrate moisture detector 2 Moisture detector 2 sensitivity Drop down menu Modes Deactivate DeltaT mode OK Selection Abso Abso dt Drop down menu out Output signal Selection i i u Moisture detector 1 rst OK Input non non hi Lo OK rst OK Input non non hi Lo OK Confirm Moisture detector 2 Confirm Display ch2 Ambient temperature CH2 Error Err Status message Login Loc E...

Page 22: ...t exchanger material selection Display h chn Heat exchanger material selection Parameter range tS Steel t6 Glass tU PVDF Factory setting tS cooler without heat exchanger or respective material per configuration Exit main menu Display E Selecting this will return you to display mode 5 4 2 Submenu 1 Target temperature Temperature Display Cooler temp This setting determines the nominal temperature fo...

Page 23: ...he cooler temperature setting Parameter range 1 C to 3 C 1 8 F to 5 4 F Factory setting 3 C 5 4 F Note This menu item is hidden if the keylock is enabled DeltaT dt Display Cooler dt Here you can set the nominal difference with respect to ambient temperature Parameter range 30 K 0 K Factory setting 15 K Note This menu will be hidden if the menu is locked DeltaT mode Modu Display Cooler Modu Here yo...

Page 24: ...n this case h2o indicates the first h2o2 the second moisture detector The same applies to setting the sensor sensitivity in menu SEn Moisture detector sensitivity Display toP SEn If moisture detectors are installed the sensitivity can be reduced here Parameter range hi high sensitivity Lo low sensitivity non no moisture detector Factory setting hi Note This menu will be hidden if the menu is locke...

Page 25: ...ing the correct code Display toP Loc This setting will cancel enable the menu lock Parameter range 0 to 9999 Factory setting 0 keylock cancelled Note This menu will be hidden if the menu is locked Restart Display toP rESt rESt restart The device will restart all settings are saved All error messages will be reset The moisture detector will be reset irrespective of the settings in menus h Itc and h...

Page 26: ...idden if the menu is locked Selection Output Signal Display toP An1 out Select the type of output signal Parameter range i Status output 4 20 mA u Status output 2 10 V Factory setting i Note Disconnect meter before switching This menu item is hidden if the keylock is enabled Exit Submenu 2 Display toP An1 E Selecting this will return you to submenu 1 5 4 4 Set favourite menu Use the F or Func func...

Page 27: ...g maintenance remember The equipment must be maintained by a professional familiar with the safety requirements and risks Only perform maintenance work described in these operating and installation instructions When performing maintenance of any type observe the respective safety and operation regulations DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Ma...

Page 28: ...ou will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate inside the gas outlet Condensate trap full Empty condensate trap Valve inside the automatic condensate drain may be stuck Flush in both directions Cooler overloaded Maintain limits Reduced gas flow rate ...

Page 29: ... Disconnect from power for approx 5 s Contact service Error 03 Microcontroller Fault MCP2 Contact service Error 04 EEPROM error Contact service Error 22 Moisture detector 1 cable break Check moisture detector line Check moisture detector Error 32 Moisture detector 2 cable break Check moisture detector line Check moisture detector Error 40 General error temperature sensor 1 Sensor possibly defectiv...

Page 30: ...s servicing or mounting described in this manual Only use original spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The device must be opened by trained staff only d Regard correct mains voltage DANGER Toxic corrosive gas condensate Sample gas condensate may be hazard...

Page 31: ...peristaltic pump option Turn off gas supply Switch the device off and disconnect power supply Remove the supplying and draining hoses from the pump Take care of the safety instructions Loosen the centre knurled screw but do not remove it Push the screw downwards Pull off the cover Pull the connections sidewards and remove the hose Replace the hose and remount the pump in reverse order Reconnect po...

Page 32: ...menu item moisture detector The display shows Reset Confirm the display to calibrate the moisture detectors For a detailed overview of menu navigation refer to chapter Operation and Control 7 8 Replacing sample gas pump inlet and outlet valves optional First detach the screw connections Unscrew the inlet or outlet valve with a wide slot screwdriver Attention The PVDF and PVDF with bypass valve pum...

Page 33: ...bypass valve optional Loosen the two screws on the valve plate and carefully remove the entire unit Coat the new O ring with suitable O ring grease e g Fluoronox S90 2 and install in the spindle Carefully insert the entire unit into the pump body while turning and tighten screws 7 10 Replacing the bellow optional To replace the bellow carefully unscrew it from the connecting rod counter clockwise ...

Page 34: ...Gas Pumps P1 see data sheet 450020 Peristaltic Pumps CPsingle CPdouble 7 11 1 Consumables and accessories Item no Description 45 10 008 Automatic condensate drain AK 5 2 45 10 028 Automatic condensate drain AK 5 5 44 10 004 Automatic condensate drain AK 20 44 10 001 Automatic condensate drain 11 LD V 38 41 02 00 50 Replacement filter element F2 L Unit 5 count 91 44 05 00 38 Cable for cooler temper...

Page 35: ... based coolant Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices as well as hazardous materials during disposal 33 Bühler Technologies GmbH BE440025 10 2018 ...

Page 36: ...pump 230 V AC 115 V AC 230 V AC 115 V AC 1 2 A 2 4 A 1 8 A 3 6 A 200 W 280 VA 290 W 420 VA Recommended fuse characteristic delayed action 3 15 A 6 3 A 3 15 A 6 3 A Status output switching capacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical connections Plug per EN 175301 803 Gas connections and condensate outlet Heat exchanger see table Heat Exchanger Overview Filter moisture detecto...

Page 37: ... 115 V AC 1 2 A 2 4 A 1 8 A 3 6 A 200 W 280 VA 290 W 420 VA Recommended fuse characteristic delayed action 3 15 A 6 3 A 3 15 A 6 3 A Status output switching capacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical connections Plug per EN 175301 803 Gas connections and condensate outlet Heat exchanger see table Heat Exchanger Overview Filter moisture detector adapter G1 4 or NPT 1 4 Parts...

Page 38: ... Marprene Fluran PVDF Technical Data Sample Gas Pump P1 Ambient temperature 0 C to 50 C Operating pressure max 1 3 bar abs Nominal outlet 280 l h at p 1 bar abs Materials in contact with media vary by configuration PTFE PVDF 1 4571 1 4401 Viton PFA Technical Data Filter AGF PV 30 F2 L Ambient temperature 3 C to 100 C max operating pressure with filter 2 bar Filter surface 125 cm2 Filter mesh 2 µm ...

Page 39: ...mp optional 3 Filter optional 5 2 Automatic Condensate Drain Optional 4 1 Sample Gas Pump Suction Operation Optional TC MIDI 1 gas path in series 1 Cooler 4 1 Sample Gas Pump Suction Operation Optional 2 Moisture detector optional 4 2 Sample Gas Pump Pressure Operation Optional 3 Filter optional 5 Condensate pump optional 37 Bühler Technologies GmbH BE440025 10 2018 ...

Page 40: ...tional Peristaltic pump optional Filter optional approx 51 approx 21 123 5 203 4 approx 56 5 approx 67 5 approx 88 207 101 5 305 108 20 approx 149 5 Sample gas IN OUT Air IN Air OUT Condensate OUT S3 S1 S2 S1 electric supply S2 alarm contact S3 analogue output 124 5 148 320 Ø 7 170 38 Bühler Technologies GmbH BE440025 10 2018 ...

Page 41: ...p side mounted optional Peristaltic pump optional Filter optional 203 4 56 5 67 5 approx 88 207 101 5 305 108 20 149 5 Sample gas IN OUT Air IN Air OUT Condensate OUT S1 electric supply S2 alarm contact S3 analog output 142 4 164 320 170 132 118 4 39 Bühler Technologies GmbH BE440025 10 2018 ...

Page 42: ... determined by three parameters gas temperature ϑG dew point τe moisture content and volume flow v The outlet dew point rises with increasing energy content of the gas The approved energy load from the gas is therefore determined by the tolerated rise in the dew point The following limits are specified for a standard operating point of τe 50 C and ϑG 70 C The maximum volume flow vmax in Nl h of co...

Page 43: ...ϑG max 1 180 C 140 C 140 C 180 C 140 C 140 C Max Cooling capacity Qmax 450 kJ h 230 kJ h 120 kJ h 450 kJ h 230 kJ h 185 kJ h Gas pressure pmax 160 bar 3 bar 3 bar 25 bar 3 bar 2 bar Pressure drop Δp v 150 L h 8 mbar 8 mbar 8 mbar 5 mbar each 5 mbar each 15 mbar each Dead volume Vtot 69 ml 48 ml 129 ml 28 25 ml 28 25 ml 21 21 ml Gas connections metric G1 4 GL 14 6 mm 4 DN 4 6 6 mm tube GL14 6 mm 4 ...

Page 44: ...TC MIDI 10 Attached documents RMA Decontamination Statement 42 Bühler Technologies GmbH BE440025 10 2018 ...

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