Buhler GAS 222.21 Ex1 Brief Instructions Download Page 11

GAS 222.21 Ex1

1 Introduction

This quick guide will assist you in starting up the unit. Follow
the safety notices or injury to health or property damage may
occur. Carefully read the original operating instructions in-
cluding information on maintenance and troubleshooting
prior to startup. These are located on the included CD and on-
line at 

www.buehler-technologies.com

Please direct any questions to:

Bühler Technologies GmbH
Harkortstraße 29
40880 Ratingen
Germany

Tel.: +49 (0) 21 02 / 49 89-0
Fax: +49 (0) 21 02 / 49 89-20

These operating instructions are a part of the equipment. The
manufacturer reserves the right to change performance-, spe-
cification- or technical data without prior notice. Please keep
these instructions for future reference.

1.1 Intended Use

The sample gas probe is intended for installation into gas
analysis systems in commercial applications.

ATEX

Used in zone 1 (explosion group IIC) and 21 (dust group IIIC)
and sampling from zone 0 (explosion group IIC) and 20 (dust
group IIIC).

IECEx:

Used in zone 1 (explosion group IIC) and sampling from zone 0
(explosion group IIC).

DANGER

Explosion hazard

Gas and dust atmosphere must not be present at the same
time. These so-called hybrid mixtures can have different igni-
tion points than the individual components and are therefore
not included in the explosion protection markings for gas and
dust.

Blowing an internal explosive atmosphere back from the gas
probe is prohibited due to the potential risk of explosion. Pro-
cess gases or process gas mixtures must not contain solids
which produce ignitable impact sparks when combined with
the probe materials including filter and sampling tubes.

Probe marking, depending on the selected options and tem-
perature class:

for zone 0/1:

for zone 1:

ATEX:

 II 1G/2G Ex db

1

 eb

mb

2

 IIC T5/T6...T1/T2

Ga/Gb

ATEX:

 II 2G Ex db

1

 eb mb

2

IIC T6...T2 Gb

IECEx: Ex db

1

 eb mb

2

 IIC T5/

T6...T1/T2 Ga/Gb

IECEx: Ex db

1

 eb mb

2

 IIC T6…T2

Gb

for zone 0/21:

for zone 20/1:

ATEX:

 II 1G/2D

Ex db

1

 eb mb

2

 llC T5 ... T1

Ga
Ex tb mb

2

 lllC T80 °C ...

T226 °C Db

ATEX:

 II 1D/2G

Ex ta lllC T120 °C ... T300
°C Da
Ex db

1

 eb mb

2

 llC T6 ...

T2 Gb

IECEx: -

IECEx: -

for zone 20/21:

for zone 21:

ATEX:

 II 1D/2D Ex ta/tb mb

2

IIIC T120°C/
T80°C...T300°C/T226°C
Da/Db

ATEX:

 II 2D Ex tb mb

2

 IIIC

T80°C...T226°C Db

IECEx: -

IECEx: -

1

 "db" only for GAS 222.21/31 versions with limit switch.

2

 "mb" only for version with solenoid valve.

Please refer to the type plate for the exact probe marking.

For devices designed for sampling from zone 0 or zone 20 the
areas of application are indicated in the marking with "/":

II  1G/2G  Ex db eb mb  IIC   T5/T6   Ga/Gb

Parameters for sampling from Zone 0

Parameters for use in Zone 1

The opposite is an
example of the gas
marking with sep-
arate areas of ap-
plication. The same
procedure applies
to dust approvals.

Please note, unlike the operating zone, the temperature class
for sampling zone 0 is lower. This is also indicated by the igni-
tion protection marking in the type plate.

Always note the explosion protection marking in the name
plate of your equipment (and all add-on parts).

Sample gas probes are among the main components in a gas
conditioning system.

• Therefore also note the related drawing in the data sheet

in the appendix.

• Before installing the device, verify the listed technical

data meet the application parameters.

• Further verify all contents are complete.

Please refer to the type plate to identify your model. In addi-
tion to the job number it also contains the item number and
model designation.

Please note the specific values of the device when connecting,
and the correct versions when ordering spare parts.

11

Bühler Technologies GmbH

BX460047 ◦ 03/2021

Summary of Contents for GAS 222.21 Ex1

Page 1: ...60047 Version 03 2021 Ref 998BX460047 Analysentechnik Kurzanleitung Sonden deutsch 2 Brief Instructions Probes english 11 Notice de montage Sondes fran ais 18 Gu a r pida Sondas espa ol 26 chinese sim...

Page 2: ...ner m glichen Explo sionsgefahr nicht erlaubt Prozessgase oder Prozessgasgemi sche d rfen keine Feststoffe enthalten die in Kombination mit den Materialien der Sonden inklusive Filter und Entnah meroh...

Page 3: ...tungsbereich des Betreibers unter Zuhilfe nahme seiner Risikobetrachtung Einschr nkungen der Kategorien Zonen durch Zubeh r Es ist zu beachten dass je nach verwendetem Zubeh r der zu gelassene Einsatz...

Page 4: ...Haftung durch die B hler Techno logies GmbH ausgeschlossen die im Datenblatt und der Anleitung angegebenen Grenz werte eingehalten werden das Griffst ck samt O Ring mit geeignetem Umgebung stemperatur...

Page 5: ...Beachtung der Vorschrift IEC EN 60079 14 Zus tzliche nationale Bestimmungen bez glich Inbetrieb nahme Betrieb Wartung Instandhaltung und Entsorgung sind einzuhalten GEFAHR Elektrische Spannung Gefahr...

Page 6: ...izband der Gasentnahmesonde Z ndtemperatur und Glimmtemperatur vorhandener brenn barer St ube bzw Staubschichten m ssen oberhalb der ge kennzeichneten Oberfl chentemperatur liegen und um einen Sicherh...

Page 7: ...ch am Filterge h use arretiert 4 5 Montage des Eintrittsfilters optional Der Eintrittsfilter falls erforderlich mit der passenden Verl n gerung muss eingeschraubt werden Danach wird die Sonde unter Ve...

Page 8: ...den Druckluftbeh lter 10 bar 145 psi Der Betriebsdruck reduziert sich je nach Betriebsspannung siehe Typenschild Magnetventil GEFAHR Adiabatische Kompression beim R cksp len von Gas Explosionsgefahr D...

Page 9: ...alausgleich Statische Aufladung Statische Aufladungen k nnen zu z ndgef hrlichen Funken bildungen f hren Vermeiden Sie statische Aufladung Alle leitf higen Teile der Sonde m ssen geerdet sein Am Geh u...

Page 10: ...sf hrliche Beschreibung des Ger tes mit Hinweisen zur Fehlersuche und Reparatur finden Sie in der Originalbe triebsanleitung auf der beigef gten CD oder im Internet un ter www buehler technologies com...

Page 11: ...em perature class for zone 0 1 for zone 1 ATEX II 1G 2G Ex db1 eb mb2 IIC T5 T6 T1 T2 Ga Gb ATEX II 2G Ex db1 eb mb2 IIC T6 T2 Gb IECEx Ex db1 eb mb2 IIC T5 T6 T1 T2 Ga Gb IECEx Ex db1 eb mb2 IIC T6 T...

Page 12: ...222018 Zone 0 Zone 1 No zone Zone 21 Zone 0 Zone 21 11 Ex1 20 Ex1 21 Ex1 Ceramic sampling tubes item no 4622200205 4622200210 4622200215 Zone 2 Zone 1 No zone Zone 21 Zone 2 Zone 21 Accessories not su...

Page 13: ...es and operating instructions are available and observed The respective national accident prevention regulations are observed The permissible data and operational conditions are maintained Safety guar...

Page 14: ...may be limited based on the version Please note the Ambient temperature ranges under Technical Data in the full operating instructions 2 4 Permissible gas inlet temperature The permissible gas inlet t...

Page 15: ...e application requirements and be weatherproof 4 7 Connecting the Gas Line The sample gas line must be carefully and properly connected using a suitable fitting This table provides an overview of the...

Page 16: ...s voltage Wrong mains voltage may damage the device Regard the correct mains voltage as given on the type plate CAUTION Equipment damage Cables damaged Do not damage the cable during installation Inst...

Page 17: ...specifications NOTICE The weather hood must be closed during operation WARNING Housing or component damage Never exceed the maximum working pressure and temperat ure range of the drive DANGER Explosi...

Page 18: ...sonde de pr l vement de gaz n est pas autoris en raison d un risque d explosion Les gaz ou m langes de gaz in dustriels ne doivent pas contenir de mati res solides qui com bin es aux mat riaux des son...

Page 19: ...de l exploitant sur la base de son va luation des risques Limitations des cat gories zones du fait des accessoires Sachez que en fonction des accessoires utilis s le domaine d application autoris des...

Page 20: ...ambiante appropri e et filtre le cas ch ant les dispositifs de surveillance le dispositif de protection sont correctement raccord s les travaux de maintenance et de r paration non d crits dans ce mod...

Page 21: ...montage installation et main tenance ne doivent tre r alis s qu en absence d atmosph re explosive DANGER Utilisation dans des zones risque d explosion Les atmosph res charg es de gaz ou de poussi res...

Page 22: ...nant le lieu d installation Les sondes de pr l vement de gaz sont con ues pour un mon tage sur bride Le lieu et la position de montage sont d termin s en fonc tion des conditions d application pertine...

Page 23: ...ation ATTENTION Risque de rupture Le mat riau isolant peut se briser manipuler avec pr cau tions ne pas le laisser pas tomber Apr s branchement de la conduite de gaz celle ci doit tre bloqu e et fix e...

Page 24: ...ourvues d un ruban chauffant autor gulant tant branch dans une bo te de connexion selon les d signa tions de bornes dans le bo tier de connexion Afin de garantir une s curit maximale afin entre autres...

Page 25: ...nt normal n entra nant pas la formation fr quente de d charges lectrostatiques risque d allumage 5 1 Avant la mise en service Avant la mise en service de l appareil v rifiez que qu les raccordements d...

Page 26: ...gas de muestreo debido al posible riesgo de explosi n Los gases de proceso o las mezclas de gases de proceso no deben contener ning n s lido que en combinaci n con los materiales de las sondas incluid...

Page 27: ...del operador con ayuda de su evaluaci n de riesgos Limitaciones de categor as zonas mediante accesorios Debe tenerse en cuenta que dependiendo de los accesorios utilizados el rango de aplicaci n permi...

Page 28: ...La construcci n de instalaciones el ctricas en zonas con riesgo de explosi n requiere el cumplimiento de la norma IEC EN 60079 14 Tambi n deber n respetarse las restantes normativas na cionales relati...

Page 29: ...ones No se permite la extracci n de gases mezclas de gases o polvos que puedan ser explosivos en presencia de aire Acumulaci n de electricidad est tica formaci n de chispas Los equipos el ctricos solo...

Page 30: ...por pie zas deber volver a montarse en primer lugar 4 2 Montaje PELIGRO Peligro de muerte y explosi n durante la instalaci n y las tareas de mantenimiento nicamente pueden realizarse trabajos en el d...

Page 31: ...e an lisis Una vez que todos los conductos est n conectados y se hayan comprobado a prueba de fugas se vuelve a colocar y a fijar el aislante con gran cuidado ADVERTENCIA Salida de gas El gas de medic...

Page 32: ...da el uso de 30 mA RCD Asimismo se garantizar una protecci n adecuada por medio de un interruptor de protecci n del con ducto en miniatura La funci n de la protecci n el ctrica debe verificarse cada c...

Page 33: ...cas y la banda calefac tora est n montadas correctamente y sin da os ninguna de las partes de la sonda de gases de muestreo est desmontada los dispositivos de protecci n y control necesarios est n dis...

Page 34: ...x db1 eb mb2 IIC T5 T6 T1 T2 Ga Gb IECEx Ex db1 eb mb2 IIC T6 T2 Gb 0 21 20 1 ATEX II 1G 2D Ex db1 eb mb2 llC T5 T1 Ga Ex tb mb2 lllC T80 C T226 C Db ATEX II 1D 2G Ex ta lllC T120 C T300 C Da Ex db1 e...

Page 35: ...0 1 21 0 21 11 Ex1 20 Ex1 21 Ex1 4622200205 4622200210 4622200215 2 1 21 2 21 MIE 3 mJ 2 1 2 T80 C T120 C T130 C T175 C T226 C T300 C 5 mm 155 C 195 C 205 C 250 C 301 C 375 C 120 C 180 C 195 C 263 C 3...

Page 36: ...GAS 222 21 Ex1 IEC EN 60079 14 a b c d a b c a b c M3 20 21 22 5 mm 2 3 2 4 3 20 C 50 C 4 F bis 122 F 4 36 B hler Technologies GmbH BX460047 03 2021...

Page 37: ...4 4 O O O 90 4 5 4 6 4 7 GAS 222 PAV01 PAV01 3 2 1 DN65 PN6 DN3 15 0 G3 4 NPT 1 4 G3 8 12 1 6 mm 1 4 NPT 1 4 G1 2 NPT 1 4 G1 8 G1 4 1 1 NPT 1 4 4 7 1 G3 8 4 7 2 6 mm 1 4 6mm 1 4 4 8 37 B hler Technolo...

Page 38: ...bar 44 psi 10 bar 145 psi a b 4 9 100 C 212 F 100 C 212 F 4 9 1 4 9 2 30 mA RCD 2500 V DC 10 MOhm 4 9 3 IEC 60127 2 1 3 x Ib IEC UN 10 1500 A 4 mm2 IEC EN 60079 14 4 9 4 5 38 B hler Technologies GmbH...

Page 39: ...GAS 222 21 Ex1 5 1 O 6 CD www buehler technologies com 7 CD www buehler technologies com 39 B hler Technologies GmbH BX460047 03 2021...

Page 40: ...T6 T2 Gb IECEx Ex db1 eb mb2 IIC T5 T6 T1 T2 Ga Gb IECEx Ex db1 eb mb2 IIC T6 T2 Gb 0 21 20 1 ATEX II 1G 2D Ex db1 eb mb2 llC T5 T1 Ga Ex tb mb2 lllC T80 C T226 C Db ATEX II 1D 2G Ex ta lllC T120 C T...

Page 41: ...Ex1 30 Ex1 31 Ex1 46222307 46222307F 2 1 20 21 20 1 2 21 11 Ex1 20 Ex1 21 Ex1 46222026 46222026P 2 1 20 21 20 1 2 21 11 Ex1 20 Ex1 21 Ex1 46222001 462220011 46222006 46222004 46222016 46222017 4622201...

Page 42: ...58 GAS 222 21 Ex1 000092697 462222110149420013111 001 230V valve 24V UC B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen IBExU17ATEX1088X IECEx IBE 17 0024X Ex eb mb IIC T4 Gb II 2G IECEx Ex eb...

Page 43: ...GAS 222 21 Ex1 IEC EN 60079 14 a b c d a b c a b c M3 43 B hler Technologies GmbH BX460047 03 2021...

Page 44: ...GAS 222 21 Ex1 20 21 22 5 2 3 2 4 3 20 C 50 C 4 F 122 F 4 4 1 4 2 4 3 44 B hler Technologies GmbH BX460047 03 2021...

Page 45: ...GAS 222 21 Ex1 4 4 90 4 5 4 6 4 7 GAS 222 PAV01 PAV01 3 2 1 DN65 PN6 DN3 150 G3 4 NPT 1 4 G3 8 12 1 6 1 4 NPT 1 4 G1 2 NPT 1 4 G1 8 G1 4 1 1 NPT 1 4 45 B hler Technologies GmbH BX460047 03 2021...

Page 46: ...GAS 222 21 Ex1 4 7 1 G3 8 4 7 2 6 1 4 6 1 4 4 8 3 44 psi 10 145 psi a b 4 9 100 C 212 F 100 C 212 F 4 9 1 46 B hler Technologies GmbH BX460047 03 2021...

Page 47: ...GAS 222 21 Ex1 4 9 2 30 2500 DC 10 M 4 9 3 3 x Ib IEC 60127 2 1 IEC UN 10 1500 4 2 IEC EN 60079 14 4 9 4 5 47 B hler Technologies GmbH BX460047 03 2021...

Page 48: ...GAS 222 21 Ex1 5 1 6 www buehler technologies com 7 www buehler technologies com 48 B hler Technologies GmbH BX460047 03 2021...

Page 49: ...ter Blowback solenoid valve Sample gas solenoid valve i i 1 2 Terminal Diagram Terminal Box Limit Switch OPEN CLOSED The connection diagram shows the limit switch box in the intermediate position Swit...

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