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Buhler FK370, Operator And Parts Manual

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Buhler FK370 Operator And Parts Manual Download Page 6

                                     

                                         16” Backsaver Auger 

 

SAFETY 

 

Remember, YOU are the key to safety. Good safety practices not only protect you, but 
also the people around you. Make these practices a working part of your safety 
program. Be certain that everyone operating this equipment is familiar with the 
recommended operating and maintenance procedures and follows all the safety 
precautions. Most accidents can be prevented. Do not risk injury or death by ignoring 
good safety practices. 
 
The alert symbol is used throughout this manual. It indicates attention is required and 
identifies hazards. Follow the recommended precautions. 

 

 T

he safety alert symbol means… 

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 

 

CAUTION 

The caution symbol indicates a potentially hazardous situation that, if not avoided, may 
result in minor or moderate injury. It may also be used to alert against unsafe practices. 

 

WARNING 

The Warning Symbol indicates a potentially hazardous situation that, if not avoided, 
could result in death or serious injury, and includes hazards that are exposed when 
guards are removed. It may also be used to alert against unsafe practices. 

 

DANGER 

The Danger Symbol indicates an imminently hazardous situation that, if not avoided will 
result in death or serious injury. This signal word is to be limited to the most extreme 
situations, typically for machine components that, for functional purposes, cannot be 
guarded. 

 

3 

Summary of Contents for FK370

Page 1: ......

Page 2: ...y 4 Operation Safety 5 Transport Safety 5 Service and Maintenance Safety 6 Storage Safety 7 Safety Signs 7 Safety Sign Installation 7 ASSEMBLY 10 Assembly Instructions 10 Light Kit Assembly 17 OPERATION 19 Operating Instructions 19 Theory of Operation of Land Rake 22 MAINTENANCE 23 Storage 24 Greasing Procedure 25 Bolt Torque 26 ...

Page 3: ...System Assembly Parts List 37 Hydraulics Drawings 40 Hydraulics Parts List 41 Light Kit Drawing 42 Light Kit Parts List 43 Cylinder Drawing and Parts List 44 PTO Drawing Parts List 45 Intake Auger Gearbox Drawing 46 Intake Auger Gearbox Parts List 47 Input Auger Gearbox Drawing 48 Input Auger Gearbox Parts List 49 RPM Gearbox Drawing 50 RPM Gearbox Parts List 51 Hydraulic Winch Drawing Parts List ...

Page 4: ...ny sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all other warranties expressed or implied Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoeve...

Page 5: ...for various tractor hitch lengths The shut off valve is designed to keep your auger in the position you set it The cross auger and main auger are driven by two internal gearboxes easily reached for service Because of the large input and intake boxes capacity is not restricted A 2 wheel power mover allows you to move the hopper back and forth with finger tip control Other advanced features include ...

Page 6: ...ons The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serious injury and ...

Page 7: ...cations to your Buhler product as this could affect function or safety and could affect the life of the equipment Inspect and clean the working area before operating Keep hands feet clothing and hair away from moving parts Ensure bystanders are clear of the area before operating START UP SAFETY Do not let inexperienced operators or children run this equipment Place all tractor and machine controls...

Page 8: ... tip over Stay away from overhead obstructions and power lines during operation and transporting Electrocution can occur without direct contact TRANSPORT SAFETY Review Transport Safety instructions in tractor manual before moving Check with local authorities regarding transport on public roads Obey all applicable laws and regulations Do not tow equipment that does not have brakes at speeds over 32...

Page 9: ... wait for all moving parts to stop before servicing adjusting repairing or unplugging Support the equipment with blocks or safety stands before working beneath it Follow good shop practices including Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job Use only tools jacks and hoists of sufficient capacity for the job Replace and...

Page 10: ...detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missing When original parts are replaced any safety signs affixed to those parts should be replaced as well Replacement safety signs are available from your local dealer INSTALLATION To install safety signs ensure the installation area is clean and dry Decide on the exact position before you remove t...

Page 11: ...16 Backsaver Auger SAFETY SIGNS Replace safety signs immediately should they become damaged torn or illegible Obtain replacements from your authorized dealer using the part numbers shown 1 3 5 4 8 ...

Page 12: ...16 Backsaver Auger 6 7 8 9 10 11 9 ...

Page 13: ...hould be facing down 4 Position the cylinder link arm and yoke assembly up against the left hand lower lift arm Before attaching the right hand lower lift arm 10 to the axle At this point you should lift up the ends of the cylinders until the assembly connecting the lower lift arms is finished With the cylinders raised connect the two lower lift arms with the torque tube weldment 55 using x 2 hex ...

Page 14: ...1 1 to tube number 2 10 Pages 35 39 Couple the 12 7 8 drive shaft page 35 11 to the bottom end of the flighting using a x 4 hex bolt and lock nut Make sure the shaft fits into the RPM gearbox 26 before bolting to the flighting Insert a 3 8 x 7 3 8 key 12 into the drive shaft and slide the input box assembly 1 onto the drive shaft Line up the flange bolt holes on the input box with the pipe ring an...

Page 15: ...able evenly so tubes are straight left and right Tighten cable clamps after tensioning is complete ALERT On yokes where the cable clamps hold two cables do not use the cast part of the cable clamp 13 Put a sling around the tubing at a point just above the main bridging yoke Raise the top end of the tube assembly high enough to fit the discharge spout page 28 82 over the spout opening Bolt on spout...

Page 16: ... from the top of the straight edge to the center of the u joint as shown in drawing 13 18 Pages 35 39 Lift the intake auger assembly onto the input box 1 The splines on the U joint must slide onto the splines on the input box gearbox This will require a hoist Let the ring sit on the input box without forcing it to the exact center if it is not positioned perfectly Flip open the intake auger top do...

Page 17: ... of the hopper 90 and on the outside edge 88 These strips fit on the inside of the hopper and help keep the rubber from tearing The ends of the rubber strips are joined using connector plates 91 with x 1 hex bolts flat washers lock washers and hex nuts 21 The lift boom page 22 20 is bolted to a welded bracket on top of tube number 1 about 136 from the bottom pipe ring using 5 8 x 1 hex bolts lock ...

Page 18: ...ontrol should be pointing toward the 6 foot hose Be sure that the valve is open approximately 3 turns before raising the auger to full height or the auger will not lower 24 Pages 40 41 Assemble the fittings into the two spool valve assembly 1 There are two 12 MORB to 8 MJIC adaptors 7 in the side ports With the valve turned as shown on page 31 fit two 10 MORB to 8 MJIC adaptors 8 in the right hand...

Page 19: ...ug 28 The standard drive position for the drive shaft page 35 85 in the rpm gearbox page 35 26 is in the outer coupler The center coupler on the gearbox is used to reverse the flighting This should be used to clean out the auger only There are two solid plugs in the side of the gearbox The higher of the two plugs should be removed and replaced with a 90 degree vent plug page 50 17 The lower of the...

Page 20: ...auger lamp is clamped on with clip 15 using the top bolt on the clean out at the top of the intake auger The other end of the harness connects to the switch as shown in wiring schematic 3 Bolt the second halogen lamp 8 to the top end plate on the auger Bolt cable brackets 11 to all four sets of pipe rings using the top two bolts on the pipe ring as shown in drawing Run the 107 foot wiring harness ...

Page 21: ...e axle so it will not hang down The 45 foot harness 4 attaches at the point where the 30 inch and 13 foot cables join Run this wire along the right hand undercarriage and clamp on using nylon ties Thread the remaining wire through the openings in the cable brackets welded to the side of the auger tube down to the switch box Connect the end to the main wiring harness 6 Connect the main wiring harne...

Page 22: ...e drawbar of the tractor at all times during operation ALERT Never place blocks under the wheels to increase the elevation of the auger Be sure the wheels are free to move and no one is standing close to the auger when raising or lowering Never attempt to raise or lower the auger while it is in operation The intake auger swivels freely on the top of the input box It can be positioned anywhere betw...

Page 23: ...nd bring PTO rpm up to recommended speed of 1000 rpm for 16 augers Before stopping auger except in an emergency let all grain empty out of the auger idle engine then disengage power take off Shut off tractor ALERT Do not use the reverse kit to attempt to unplug the auger The reverse kit is designed to be used for CLEAN OUT ONLY ALERT When auger is left in raised position over night close the ball ...

Page 24: ...s lower auger before transporting and allow the weight of the auger to rest on the undercarriage and not the hydraulic cylinder Be certain to turn jack sideways when towing auger ALERT Disconnect the PTO shaft from the tractor and pin it in place in the PTO holder when towing or maneuvering the auger This will prevent possible damage to the PTO shaft during cornering ALERT If the PTO shaft angle e...

Page 25: ...16 Backsaver Auger THEORY OF OPERATION 22 ...

Page 26: ... Check hydraulic lines frequently for leaks or damage Grease universal joint in intake auger after every eight hours of use Grease the U joint connecting the two gearboxes about every 8 hours Do regular checks on the oil level in the gearboxes Fill if necessary to the height of the side plug using SAE 90 oil Because the gearbox runs in the grain it is difficult to see any oil leaks so regular chec...

Page 27: ...le clamps to avoid slipping Inspect wire rope regularly for evidence of wear or corrosion Such inspections should take place at progressively shorter intervals over the useful life of the rope as wear tends to accelerate with use and or age Where wear is rapid the outside of a wire rope will show flattened surfaces in a short time A piece of cloth or rag rubbed along the wire tope will help to rev...

Page 28: ... below Constant angle applications must have a lube interval of 4 hours LUBE RECOMMENDATIONS INTERVAL LOCATION AMOUNT 8 hrs Cross Bearings 1 pump 8 hrs Telescoping Members 4 8 pumps until grease comes out of end 8 hrs CV Ball Socket 1 2 pumps Greases containing various percentages of moly are available as extreme pressure greases Please note that not all E P greases contain moly so some investigat...

Page 29: ...16 Backsaver Auger MAINTENANCE 26 ...

Page 30: ...16 Backsaver Auger TUBE ASSEMBLY 27 ...

Page 31: ...16 Backsaver Auger TUBE ASSEMBLY 28 ...

Page 32: ... 5 x 84 1 2 12 905827 Bridging Brace 1 5 16 OD x 63 13 905828 Bridging Plate 3 x 103 Lg Tube 3 14 905829 Bridging Brace 2 x 43 15 905830 Bridging Brace 2 x 31 5 8 16 905831 Bridging Plate 3 x 60 Tube 4 17 905832 Bridging Brace 2 x 27 3 4 18 906076 Side Bridging Bracket 15 7 16 x 24 7 8 19 905811 Side Plate Weldment 20 905815 Arm Tube Weldment 3 Sp X 45 Lg 21 905819 Pulley Holder Weldment 22 905821...

Page 33: ...nds JIC 54 906104 Hydraulic Tube 5 8 x 230 Lg MJIC Both Ends 55 906105 Hydraulic Tube 5 8 OD x 205 Lg MJIC Both Ends 56 964565 1 2 Cable Clamp 57 909194 3 4 Cable Clamp 58 86171 3 8 x 1 1 4 Hex Bolt pl 59 81593 3 8 Lock Washer pl 60 81592 3 8 Hex Nut pl 61 967285 5 8 x 1 3 4 Hex Bolt Gr 8 pl 62 812639 5 8 SAE Flat Washer pl 63 84277 1 2 x 1 1 2 Hex Bolt pl 64 87553 1 2 x 1 3 4 Hex Bolt pl 65 81637...

Page 34: ...inch Cable Assembly 3 8 x 40 86 116766 Hose 1 2 x 16 6 1 2 MNPT x 3 4 MORB 87 971518 Hydraulic Motor 101 1018 88 909169 Release Valve 89 909143 Hydraulic Winch 90 905392 Elbow 3 4 MORB x 3 4 FORB 91 F0678 Flex Spout 92 812482 5 8 Lock Nut Stl pl 93 909201 Guard Winch 18 x 30 94 811791 1 2 x 2 Hex Bolt pl 95 81638 1 2 Flat Washer pl 96 907642 Dust Cap Rubber Gasket ctd SE49 97 812079 Adaptor Str 3 ...

Page 35: ...16 Backsaver Auger LIFT ARM AND UNDERCARRIAGE 32 ...

Page 36: ...Link Pin 2 Rd x 18 7 8 18 905806 Upper Lift Arm Pin 2 Rd x 22 1 2 Lg 19 905807 Upper Lift Arm Pin Collar 2 5 8 OD x 1 1 2 Lg 20 908474 Connecting Link Pin 2 3 4 Rd x 39 Lg 21 908476 Lift Arm Clevis Pin 2 Rd x 9 5 8 Lg 22 81629 1 2 x 3 1 2 Hex Bolt pl 23 811691 1 2 x 4 1 2 Hex Bolt pl 24 81637 1 2 Lock Washer pl 25 81636 1 2 Hex Bolt pl 26 81669 5 8 x 3 1 2 Hex Bolt pl 27 84270 5 8 x 1 3 4 Hex Bolt...

Page 37: ... 50 909187 Outer Bearing Cone 51 9812442 1 1 4 x 10 Ga Narrow Rim Washer br 52 960037 1 1 4 Slotted Hex Nut Gr 2 br 53 81207 3 16 x 2 Cotter Pin 54 909192 Dust Cap CTD DC27 55 907741 Torque Tube Weldment 6 Od x 53 Lg 56 811791 1 2 x 2 Hex Bolt pl 57 F0664 Cylinder 5 00 x 55 35 W 3 1 2 Shaft 58 906109 Bolt On Stub Axle Weldment 8 Bolt 59 967900 1 4 Grease Fitting 60 967284 5 8 x 1 3 4 Fl Hd Skt Bol...

Page 38: ...16 Backsaver Auger INTAKE SYSTEM ASSEMBLY 35 ...

Page 39: ...16 Backsaver Auger INTAKE SYSTEM ASSEMBLY 36 ...

Page 40: ...er pl 19 81636 1 2 Hex Nut pl 21 84498 1 4 Lock Washer pl 22 81544 1 4 Hex Nut pl 23 812365 3 4 Lock Nut pl 24 906073 Washer 1 2 x 3 x 21 32 ID 25 905882 Input Box Gearbox 26 909827 RPM Box 27 909195 Jack 30 12779 9 Hair Pin Clip 31 964638 Hose Holder 1 x 4 1 4 32 81620 1 2 x 1 1 4 Hex Bolt 33 960653 Box Ring Clamp 2 x 6 1 2 34 86170 3 8 x 1 Hex Bolt pl 35 905973 Hopper Weldment 36 905980 Outer Fl...

Page 41: ... Pin Clip 66 905919 Intake Auger Tube Weldment 67 909644 Intake Auger Top Box 68 905928 Bearing Holder Plate 2 x 16 1 2 69 905949 Flighting Weldment 156 1 16 Lg 70 81527 1 4 x 1 Hex Bolt pl 71 84270 5 8 x 1 3 4 Hex Bolt pl 72 81677 5 8 Lock Washer pl 73 812639 5 8 Flat Washer pl 74 81676 5 8 Hex Nut pl 75 905881 Intake Auger Gearbox 76 905951 Bearing Flange Set 1 3 4 Wooden 909740 1 3 4 Wooden Bea...

Page 42: ... x 1 1 2 Hex Bolt pl 101 905769 Key 3 8 Sq x 1 1 2 Lg 102 909173 Hook Safety Chain Assembly 103 904580 Safety Chain Plate 3 8 x 3 x 5 1 2 104 909277 Manual Holder 105 81549 5 16 x 3 4 Hex Bolt pl 106 81569 5 16 Lock Washer pl 107 81568 5 16 Hex Nut pl 108 909454 Pto Guard 10 3 8 x 38 110 909294 Key 3 8 Sq x 1 1 4 Lg 111 81626 1 2 x 2 3 4 Hex Bolt pl 112 812364 1 2 Lock Nut pl 113 909466 Hub 3 OD x...

Page 43: ...16 Backsaver Auger HYDRAULICS 40 ...

Page 44: ... 001 Power Mover 11 971518 Hydraulic Motor 101 1018 12 909169 Relief Valve 13 909143 Hydraulic Winch 14 905392 Elbow 90 3 4 MORB x 3 4 FORB 15 116938 1 2 X 8 6 Hydraulic Hose 1 2 NPT JIC 16 960118 Flow Control Valve 17 812069 Tee 3 4 MJIC 18 906103 1 2 x 12 Hyd Hose 3 4 MORB 1 2 FNPT 19 811422 Adaptor str 1 2 MNPT x 3 4 MJIC 20 F0664 Cylinder 5 00 x 55 35 W 3 1 2 Shaft 21 960162 1 2 x 18 Hydraulic...

Page 45: ...16 Backsaver Auger LIGHT KIT 42 ...

Page 46: ...419 Ext Harness 2 to Amber Lamp 2 6 lg 7 909420 Amber Lamp 8 909421 Halogen Lamp 9 909422 Switch Weather Proof 10 909423 Adaptor 7 Pin Rd to 7 Pin Flat Brackets Mounts 11 909219 Cable Bracket 4 25 32 x 6 12 909226 Blinker Mount Weld t Rh 13 909227 Blinker Mount Weld t Lh 14 909231 Light Switch Box Btm Pl 4 x 7 1 2 15 JDCAH77279 Clip 16 JDCAH78237 Clip Plastisol 17 81549 5 16 x 3 4 Hex Bolt pl 18 8...

Page 47: ...t 1 25 UNF 6 82425 O Ring 4 50 ID x 5 00 OD x 0 085 7 83425 Backup 4 50 ID x 5 00 OD x 0 085 8 82214 O Ring 1 00 ID x 1 25 OD Buna 9 115130 U Cup 4 25 OD x 3 50 ID x 0 375 10 115129 Wiper Seal 3 50 ID x 4 00 OD x 0 25 11 812081 Plug 3 4 MORB Steel 12 22370 Hydraulic Cylinder Decal 13 105420 Reference Plate JIFF Serial 14 116129 Stop Tube 6 00 Lg 15 814406 Wear Ring 5 00 OD x 4 75 ID x 0 500 W 44 ...

Page 48: ...ck Repair Kit 2 967270 Bolt 375 16 x 1 00 Lg Gr 8 3 812363 Lock Nut 375 16 4 909358 Ball Shear SAM 5 906505 55E Cross Bearing Kit 6 936436 Center Housing 7 909359 Yoke Shaft 1 31 Square 8 908844 Guard Repair Kit 9 909360 Safety Sign 10 909361 Outer Guard 11 909362 Inner Guard 12 909363 Safety Sign Not Shown 13 909364 Yoke Tube Slip Sleeve 14 909365 Yoke 45 ...

Page 49: ...16 Backsaver Auger INTAKE AUGER GEARBOX 905881 46 ...

Page 50: ...Quill 5 967208 Bearing Cone LM48548 6 968412 Bearing Cup LM48510 7 960812 Gear DP 4 23 Teeth 17 8 909368 Shaft Cross 9 909369 Shaft Quill 10 909370 Seal 1 75 x 2 717x0 315 11 960821 Square Key 5 16 x 1 61 12 960809 Snap Ring 13 960808 Spacer 14 960815 Gasket 15 960814 Capscrew 3 8 16UNC x 1 00 16 960818 9 16 Pipe Plug w O Ring 17 908895 O Ring 105mm x 3 1 ...

Page 51: ...16 Backsaver Auger INPUT BOX GEARBOX 905882 48 ...

Page 52: ... Cone LM48548 6 968412 Bearing Cup LM48510 7 960812 Gear DP 4 23 Teeth 17 8 909371 Shaft Cross 9 909372 Shaft Quill 10 909370 Seal 1 75 x 2 717x0 315 11 960821 Square Key 5 16 x 1 61 12 960809 Snap Ring 13 960808 Spacer 14 960815 Gasket 15 960814 Capscrew 3 8 16UNC x 1 00 16 960818 9 16 Pipe Plug w O Ring 17 908895 O Ring 105mm x 3 1 18 960824 Grease Washer 19 909372 Shield ...

Page 53: ...16 Backsaver Auger RPM GEARBOX 909827 50 ...

Page 54: ... 12 x 8 x 49 8 909829 Bearing 32015 9 909830 Output Shaft W Splines 10 909831 Oil Seal 95 x 75 x 10 11 909398 Bearing 32912 12 909399 Oil Seal 60 x 80 x 10 13 909844 Idler Sleeve 19T 14 909832 Output Shaft W Keyway 15 909402 Pin 5 Dia x 30 16 909833 Pipe Plug 3 4 17 909404 Vent Plug 3 8 18 909405 Pipe Plug 3 8 19 909845 Input Shaft 19T 20 909407 Spacer 21 909409 Capscrew 5 16 18UNC 22 909825 Locki...

Page 55: ...143 Complete Winch 1 909374 Housing 2 909375 Output Cap 3 909376 Input Cap 4 909377 Input Flange 5 909378 Worm 6 909379 Bolts 7 909380 Output Shaft 8 909381 Bearing 9 909382 Bolt 10 909383 Washer 11 909384 Base 12 909385 Bolt 13 909386 Washer 14 909387 Bolt 15 967050 3 8 x 1 4 Socket Setscrew 16 909581 Input Cap 52 ...

Page 56: ...BACKSAVER AUGER 1 F0108 Intake Auger Assembly 1 F0109 Multi flighting Hopper Assembly 1 F0807 Input Box 1 F0128 Crate of Parts 1 F0846 Tube 1 Assembly 1 F0847 Tube 2 Assembly 1 F0850 Tube 5 Assembly 1 F0848 Tube 3 Assembly 1 F0849 Tube 4 Assembly 1 F0611 Lower Lift Right 1 F0612 Lower Lift Left 2 F0679 Wheel and Tire Assembly 1 905732 Undercarriage Left 1 905733 Undercarriage Right 1 905745 Axle 1...

Page 57: ...NOTES ...

Page 58: ...NOTES ...

Page 59: ......

Page 60: ...sville 812 284 3376 KS Wichita 316 265 9577 MN Lakeville 952 469 5267 MT Billings 406 248 7771 ND Bismarck 701 223 1886 Burando Hill Katanning W Australia 011 618 98 214422 Chihuahua Mexico 011 52 158 90306 ND Fargo 701 282 7003 NE Blair 402 426 8211 OH Youngstown 330 793 0862 OR Beaverton 503 641 1865 SD Huron 605 352 8616 TX Houston 713 928 2632 UT Salt Lake City 801 972 4321 WI Portage 608 742 ...

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