Buhler 55 11 399 Installation And Operation Instructions Manual Download Page 17 | Manualshive

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BA 4000 Inj.

8 Disposal

Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec-
tronic components and devices during disposal.

15

Bühler Technologies GmbH

BE550004 ◦ 07/2016-2

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Summary of Contents for 55 11 399

Page 1: ...Original instructions Portable Oxygen Analyser BA 4000 Inj BE550004 07 2016 2 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Page 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2017 Document information Document No BE550004 Version 07 2016 2 ...

Page 3: ...ation and Control 8 5 1 Calibration 8 5 1 1 Test gases for calibration 9 5 1 2 Calibration for BA 4000 Inj GV 9 5 1 3 Calibration for BA 4000 Inj KV 10 5 1 4 Carrier gas influence cross sensitivity 10 5 2 Notes on operating the BA 4000 Inj KV D with pressure gauge optional 10 5 3 Performing the measurement 11 6 Service 12 6 1 Replacing the rechargeable battery 12 7 Service and repair 13 7 1 Troubl...

Page 4: ...4000 Inj KV is used for gas volumes 35 ml This analyser is operated by a vacuum pump There are different puncturing devices available depending on the type of packaging An optional pressure gauge is available for use with vacuum packaging This allows for comparing O2 concentrations at differ ent package pressures It further allows for zero point calibration without zero gas 1 3 Ordering instructio...

Page 5: ...ent diligently and carefully Strong impact and shock may damage the measuring cells in the analyser or shorten their life Disconnect from the mains before opening the unit BA 4000 Inj GV This unit has a 12 V battery which is always energised Signal words for warnings DANGER Signal word for an imminent danger with high risk resulting in severe injuries or death if not avoided WARNING Signal word fo...

Page 6: ...scribed in these operating and installation instructions Always use genuine spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The dev...

Page 7: ...east 10 cm thick on all sides The unit should be marked fragile for shipping Removal from service and storage Purge the unit with dry nitrogen or dry air before removing from service for extended periods Then close the gas inputs and outputs to prevent dirt dust and moisture from entering the unit Store the unit in a dry ventilated dust free room Cover the unit with suitable packaging to protect i...

Page 8: ...vice Regard the correct mains voltage as given on the type plate The BA 4000 Inj GV can be operated without mains access after adequately charging the built in storage battery Only use the included plug in charger The charging time varies based on the level of the rechargeable battery When fully drained it should be at least 15 h Please keep the charger connected if the unit will not be used for e...

Page 9: ... front panel and uses a M6x0 75 hose connection The sample gas outlet is located at the back of the unit in form of a hose coupling With built in sample gas pump the primary pressure must not exceed max 5 mbar Fig 1 Front view 7 Bühler Technologies GmbH BE550004 07 2016 2 ...

Page 10: ...hould therefore be checked before every series of measurements to eliminate measuring errors The unit should be calibrated in the following cases with every initial operation after the warm up period after great changes in the barometric pressure changes in weather when the room temperature changes more than 5 C routinely during operation approx 1 x per month 5 1 Calibration Since the measuring sy...

Page 11: ...V The unit should be on for approx 30 min before calibrating it so all components are at operating temperature The puncture device should be removed from the gas inlet during calibration Adjusting the zero point Switch on the pump using the pump valve switch Connect a hose to the gas inlet Connect the test gas cylinder and set the pressure regulator on the cylinder to max 0 1 bar overpressure Use ...

Page 12: ...uum has been created switch off the mbar O2 switch The O2 concentration will appear Use the zero potentiometer to set to 0 0 Adjusting the range sensitivity Attach the connection hose to the vacuum pump Switch on the pump valve switch 1 which will open the solenoid valve Switch on the vacuum pump air or the span gas will be drawn in Once the reading is steady switch off the pump valve switch which...

Page 13: ...n created switch off the pump valve switch which will close the solenoid valve Insert the needle all the way into the packaging The residual gas in the packaging will flow into the analyser With an op tional pressure gauge the display can be toggled between O2 concentration and pressure mbar O2 switch BA 4000 Inj GV Insert the needle through the piece of rubber and into the packaging Switch on the...

Page 14: ...mful a If necessary ensure a safe gas discharge b Switch off the gas supply before performing maintenance and protect from opening inadvertently c Protect yourself from toxic corrosive gasses when performing maintenance Wear appropriate protective equipment The measuring cell and if applicable the built in sample gas pump are maintenance free except for occasional calibration The built in protecti...

Page 15: ...wer switch off Toggle switch up Rechargeable battery in the BA 4000 Inj GV drained Plug in the wall power supply and connect to the BA 4000 the display must light up imme diately Fuse at the back of the BA 4000 defective Replace fuse The value displayed deviates significantly from the calib rated value or the sample gas measurement to be expected The ambient or unit temperature when switching the ...

Page 16: ...3 65 70 9012 Needles for EV 1 65 70 970 Septum for EV 3 1 m 65 70 971 Septum for EV 3 10 m 65 70 947 Septum for EV 1 1 m 65 70 9471 Septum for EV 1 33 m 65 70 9033 Pre filter for EV 3 65 70 975 Water Stop fine mesh filter 55 11 0992 Wall power supply for GV 100 240 V AC 12 V DC 91 12 000014 Wall power supply for KV 100 240 V AC 12 V DC 14 Bühler Technologies GmbH BE550004 07 2016 2 ...

Page 17: ...sal Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 15 Bühler Technologies GmbH BE550004 07 2016 2 ...

Page 18: ...h replaceable 8µ filter element Calibration Zero point with nitrogen technically pure optionally with vacuum Endpoint with ambient air or test gas depending on the measuring range Climatic conditions Ambient temperature 10 C to 45 C Transport and storage temperature 25 C to 65 C Relative humidity 75 annual average Measurement output Current signal 4 20 mA max 400 Ω Voltage signal 0 1 V min 1 k Ω o...

Page 19: ...also makes it suitable for sampling packages with powdered products e g coffee Water Stop fine mesh fil ter For protecting the measuring cell when analysing moist gasses bottles tinned foods Filters particles the special coating retains water liquids and aerosols Model EV 3 for soft packaging Model EV 1 for soft packaging 9 3 Flow charts BA 4000 Inj GV BA 4000 Inj KV Measuring cell Internal pump E...

Page 20: ...BA 4000 Inj 10 Attached documents Declaration of Conformity KX550004 RMA Decontamination Statement 18 Bühler Technologies GmbH BE550004 07 2016 2 ...

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Page 22: ...iften schreiben vor dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen Bitte füllen Sie auch diese im Sinne der Gesundheit unserer Mitarbeiter vollständig aus This return form includes a decontamination statement The law requires you to submit this completed and signed decontamination statement to us Please complete the entire form also in the interest ...

Page 23: ...vice as specified above has been properly cleaned and decontaminated and that there are no risks present when dealing with the device Ansonsten ist die mögliche Gefährdung genauer zu beschreiben In other cases please describe the hazards in detail Aggregatzustand bitte ankreuzen Aggregate state please check Flüssig Liquid Fest Solid Pulvrig Powdery Gasförmig Gaseous Folgende Warnhinweise sind zu b...

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