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Bühler technologies CU-EMA+, Assembly, Installation And Operation Instructions

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CU-EMA+

Contents

1

Introduction.....................................................................................................................................................................................................................  2
1.1

Intended use .........................................................................................................................................................................................................  2

1.2

Overview ................................................................................................................................................................................................................  2

1.3

Scope of delivery ..................................................................................................................................................................................................  2

1.4

Ordering instructions ........................................................................................................................................................................................  3
1.4.1

Cooler with Two In-Line Heat Exchangers..................................................................................................................................... 3

2

Safety instructions.........................................................................................................................................................................................................  4
2.1

Important advice ................................................................................................................................................................................................. 4

2.2

General hazard warnings .................................................................................................................................................................................  5

3

Transport and storage .................................................................................................................................................................................................. 6

4

Installation and connection ........................................................................................................................................................................................  7
4.1

Installation site requirements.........................................................................................................................................................................  7

4.2

Installation ............................................................................................................................................................................................................  7

4.3

Electrical connections ........................................................................................................................................................................................ 8
4.3.1

Connection ............................................................................................................................................................................................  9

4.4

Gas Connections .................................................................................................................................................................................................. 9

5

Operation and control .................................................................................................................................................................................................  11
5.1

Description of functions...................................................................................................................................................................................  11

5.2

Use of menu functions ....................................................................................................................................................................................  12
5.2.1

Lock Menu.............................................................................................................................................................................................  12

5.2.2

Menu navigation overview..............................................................................................................................................................  13

5.3

Description of menu functions ...................................................................................................................................................................... 15
5.3.1

Main menu ...........................................................................................................................................................................................  15

5.3.2

Submenu 1 ............................................................................................................................................................................................ 16

5.3.3

Submenu 1 (global settings) ............................................................................................................................................................  17

5.3.4

Set favourite menu ............................................................................................................................................................................ 19

5.3.5

Description of Other Options.......................................................................................................................................................... 19

6

Maintenance.................................................................................................................................................................................................................. 20
6.1

Maintenance Intervals.....................................................................................................................................................................................  21

6.2

Cleaning ...............................................................................................................................................................................................................  21

7

Service and repair.........................................................................................................................................................................................................  22
7.1

Troubleshooting ................................................................................................................................................................................................ 22
7.1.1

Error messages on the display ........................................................................................................................................................ 23

7.2

Safety instructions ............................................................................................................................................................................................ 24

7.3

Replacing the hose of the peristaltic pump...............................................................................................................................................  25

7.4

Cleaning and Calibrating the Moisture Detector ....................................................................................................................................  25

7.5

Cleaning and removal of the heat exchanger...........................................................................................................................................  25

7.6

Replacing the Microfuse for the Expansion Module/Regulator.......................................................................................................... 26

7.7

Replacing the Solenoid Valve.........................................................................................................................................................................  27

7.8

Replacing the Relays.........................................................................................................................................................................................  27

7.9

Spare parts and accessories ...........................................................................................................................................................................  27
7.9.1

Spare parts and accessories............................................................................................................................................................. 27

8

Disposal ........................................................................................................................................................................................................................... 28

9

Appendices..................................................................................................................................................................................................................... 29
9.1

Flow Diagram ..................................................................................................................................................................................................... 29

9.2

Technical Data.................................................................................................................................................................................................... 30

9.3

Technical Data - Options ................................................................................................................................................................................. 30

9.4

Outlet ..................................................................................................................................................................................................................... 31
9.4.1

Heat exchanger description ............................................................................................................................................................  31

9.4.2

Heat exchanger overview.................................................................................................................................................................  31

9.5

Dimensions .........................................................................................................................................................................................................  32

10 Attached documents ...................................................................................................................................................................................................  33

i

Bühler Technologies GmbH

BE440029 ◦ 10/2020

Summary of Contents for CU-EMA+

Page 1: ...ctions Original instructions Cooling unit CU EMA BE440029 10 2020 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technolo...

Page 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Page 3: ...s 17 5 3 4 Set favourite menu 19 5 3 5 Description of Other Options 19 6 Maintenance 20 6 1 Maintenance Intervals 21 6 2 Cleaning 21 7 Service and repair 22 7 1 Troubleshooting 22 7 1 1 Error messages...

Page 4: ...nection of the heat exchangers will cool in two cycles to minimise wash out effects The exact item number of the model defined by you is determined by the model code in the category ordering informati...

Page 5: ...1 3 2 PVDF 2 x MTV 2 metric 1 3 7 PVDF 2 x MTV 2 I US Peristaltic Pumps 2 0 CPdouble with hose nipple angled Moisture detector 0 0 0 0 without moisture detector 0 1 0 0 1 moisture detector with adapt...

Page 6: ...al for later use Any unauthorised changes or modifications will void the EU declaration of conformity and approvals of the system Signal words for warnings DANGER Signal word for an imminent danger wi...

Page 7: ...e applicable safety and operating regulations in the respective country of use when performing any type of maintenance DANGER Electric voltage Risk of electric shock a Always disconnect the unit from...

Page 8: ...40 C 4 F to 104 F CAUTION Health hazard tipping hazard Transport and carry the products in a way which is not damaging to health a If necessary use aids to facilitate transport and installation b Avo...

Page 9: ...therwise build up Protect from shock and impact Never expose the display components to external forces Never install the device outdoors DANGER Potentially explosive atmosphere Explosion hazard if use...

Page 10: ...device easy to access and marked as a separator The circuit breaker fuses protect all supply lines but not the earth conductor The fuses should be arranged side by side have the same rating characteri...

Page 11: ...operational regulated heated line Options Type Voltage Terminals Function Power supply 115VAC 230VAC 50Hz 60Hz max 1600 VA X2 1 2 PE Output regulated heated line Power supply 115VAC 230VAC 50Hz 60Hz...

Page 12: ...ful Always install the sample gas outlet in a location where persons will not be harmed En sure the lines and connections are leak proof DANGER Gas emanation Danger to life due to gas leaks if used in...

Page 13: ...to the data sheet for performance data and maximum ratings 5 1 Description of functions The sample gas cooler is controlled by a microprocessor The programmable display shows the block temperature in...

Page 14: ...splay if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The favouri...

Page 15: ...e will only appear with the respective settings or with the respective status messages The factory settings and ranges are specified in the overview as well as under the respective menu item The facto...

Page 16: ...e submenu Calibrate moisture detector Drop down menu Modu Heated line mode OK Drop down menu PuMP Stop pumps Drop down menu out Output signal Selection i i u Moisture detector 1 rst OK Input non non h...

Page 17: ...F Factory setting NoP Note Status switches PuMP flashes Sample gas pump not applicable Display 6AS P The sample gas pump can be manually activated for 30 seconds This process can be repeated sev eral...

Page 18: ...enu item is hidden if the keylock is enabled lower alarm limit alarm low Display Cooler A Lo Here you can set the lower threshold for the visual signal and the alarm relay The alarm limit is set based...

Page 19: ...menu In this case h2o indicates the first h2o2 the second moisture detector The same applies to setting the sensor sensitivity in menu SEn Moisture detector sensitivity Display toP SEn If moisture det...

Page 20: ...g the correct code Display toP Loc This setting will cancel enable the menu lock Parameter range 0 to 9999 Factory setting 0 keylock cancelled Note This menu will be hidden if the menu is locked Resta...

Page 21: ...output 4 20 mA u Status output 2 10 V Factory setting i Note Disconnect meter before switching This menu item is hidden if the keylock is enabled Exit Submenu 2 Display toP An1 E Selecting this will r...

Page 22: ...urself from toxic corrosive gasses condensate when performing mainten ance Wear suitable protective equipment DANGER High pressure danger due to gases being discharged at high pressure a Disconnect th...

Page 23: ...wear items Moisture detector 3 months and before restarting Cleaning and calibrating the moisture detector Periodic inspections See national regulations Devices must be inspected regularly to maintain...

Page 24: ...You will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate i...

Page 25: ...Disconnect from power for approx 5 s Contact service Error 03 Microcontroller Fault MCP2 Contact service Error 04 EEPROM error Contact service Error 22 Moisture detector 1 cable break Check moisture...

Page 26: ...petent personnel d Ensure the correct voltages supply DANGER Toxic corrosive gas condensate Sample gas condensate may be hazardous to health a Purge the device with inert gas or air only when non flam...

Page 27: ...etector Moisture detectors only need to be replaced or serviced if unexpectedly trip or are damaged If they are clogged we recommend checking if using a filter will avoid future occurrences Purge the...

Page 28: ...6 Replacing the Microfuse for the Expansion Module Regulator Close gas supply Switch off and unplug the device also applies to external controller voltage After shutting off the power allow a discharg...

Page 29: ...applies to external controller voltage After shutting off the power allow a discharge time of at least 5 seconds Replace the relay Restore the power and gas supply 7 9 Spare parts and accessories Ple...

Page 30: ...use for disposing of elec tronic components and devices as well as hazardous materials during disposal As an EU member state you have the option to return B hler Technologies GmbH products to us When...

Page 31: ...input 1 Cooler unit B Sample gas output 2 Condensate pumps C Condensate output 3 Solenoid valve for adding test gas optional D Test gas input optional 4 Moisture detector E Instrument air input optio...

Page 32: ...1 5 K Inlet dew point max 70 C Gas input temperature on heat exchanger max 140 C Rated cooling capacity at 25 C 110 kJ h Other data Gas connections see flow diagram Parts in contact with media PVDF st...

Page 33: ...t exchanger description The energy content of the sample gas and the required cooling capacity of the gas cooler is determined by three parameters gas temperature G dew point e moisture content and vo...

Page 34: ...g capacity of the cooler must be considered 2 Models marked I have NPT threads or US tubes respectively 3 Gasket inside diameter 9 5 Dimensions 1 Sample gas cooler and analyser A Sample gas input 6 mm...

Page 35: ...lve operation instructions Solenoid valve data sheet Circuit breaker data sheet Sample gas line data sheet Sample gas line drawing 24 V relay data sheet 230 V relay data sheet Mains filter data sheet...

Page 36: ...age description drawing number CU EMA EN PCS a b c schlecht Kreutner Kade customer 7 6 5 4 3 1 2 8 6mm 1 4 6mm 1 4 8mm 3 8 6mm 1 4 6mm 1 4 A E C D B 2 2 1 3 1 4 1 Sample gas cooler 2 Peristaltic pump...

Page 37: ...r project description page description drawing number CU EMA EN PCS a b c schlecht Kreutner Kade customer 7 6 5 4 3 1 2 8 500 0 mm 19 69 300 0 mm 11 81 500 0 mm 19 69 D B C A Sample gas IN B Sample ga...

Page 38: ...8 pg 4 3 job account number project description page description drawing number CU EMA EN PCS a b c schlecht Kreutner Kade customer 7 6 5 4 3 1 2 8 1 Sample gas cooler 2 Peristaltic pump 3 Solenoid v...

Page 39: ...N PCS a b c schlecht Kreutner Kade customer 7 6 5 4 3 1 2 8 Power supply 115 230VAC 50 60Hz 16A Externally Internally 2 5mm Internally Externally X0 1 2 2 1 FC43 C16A Protection switch 4 3 TB43 24VDC...

Page 40: ...VA Status contact external consumer Alarm temperature sample gas line and sample gas cooler incl moisture 3 2 way solenoid valve test gas 3 2 way solenoid valve test gas control 24VDC 3 2 way solenoid...

Page 41: ...iption page description drawing number CU EMA EN PCS a b c schlecht Kreutner Kade customer 7 6 5 4 3 1 2 8 Internally Externally External consumer z B heated probe max 800VA 115 230VAC Status contact...

Page 42: ...e F3 63mAT Not usable Overall not more than 10A F1 F1 F2 F3 Internally Externally Internally Externally F1 F1 Sample gas line regulated max 1600VA 115 230VAC Sample gas line self regulated max 1600VA...

Page 43: ...V In GND out 24V out Peltier Peltier Fan status Fan Fan Fan Fan Signal relay 1 Signal relay 2 Analog Out Analog Out Temperature Heated Line PT100 Alarm Moisture OPTION Externally Internally EC82 Sampl...

Page 44: ...tructions Peristaltic condensate and metering pumps CPsingle CPdouble BE450021 01 2017 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail ana...

Page 45: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Page 46: ...le 8 4 3 Electrical connections 9 4 3 1 Electrical Connections housing version 115 V or 230 V 9 4 3 2 Electrical Connections built in version 115 V or 230 V 9 4 3 3 24 V DC 9 5 Operation and control 1...

Page 47: ...uitable for operating temperatures of 0 C to min 52 C It must be fully wired inside the housing The cables and terminals used must be US listed or if applicable CSA certified They must be designed for...

Page 48: ...ly 115 230 V AC single gas path 4 25 ml min or 1 5 L h only 24 V DC single gas path for standard applications CE Hose connection 3 1 straight hose nipple 2 angled hose nipple 3 straight and angled hos...

Page 49: ...gh risk resulting in severe injuries or death if not avoided WARNING Signal word for a hazardous situation with medium risk possibly resulting in severe injuries or death if not avoided CAUTION Signal...

Page 50: ...ribed in these operating and installation instructions Always use genuine spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing an...

Page 51: ...he products should be transported only in its original packaging or a suitable replacement When not in use protect the equipment against moisture and heat Keep it in a covered dry and dust free room 6...

Page 52: ...s of the pump s intended use with respect to mounting spacing and creepage paths The housing must be suitable for operating temperatures of 0 C to min 52 C It must be fully wired inside the housing Th...

Page 53: ...light back and forth mo tion You will see two hex nuts M3 2 1 Remove the two hex nuts and insert the drive motor including retaining plate and pressfit stubs into the prepared coupler from the back Ti...

Page 54: ...ifications on the type plate When connecting to a 115 V or 230 V supply connect the following braids No 3 No 2 No 1 PE 40 mm 6 mm stripped Power supply Connection Remark 115 V Braid 2 3 and PE DANGER...

Page 55: ...ifications The pump does not have a power switch It starts running as soon as the power supply is turned on NOTICE Installing peristaltic pumps CPsingle CPdouble limits the maximum permissible oper at...

Page 56: ...voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The device must be opened by trained staff only...

Page 57: ...ng We will otherwise be unable to process your repair order You will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Safety inst...

Page 58: ...se nipple 2 angled hose nipple 3 straight and angled hose nipple 4 Screw connection metric 5 Screw in connection US 6 angled hose nipple and screw connection metric 7 angled hose nipple and screw conn...

Page 59: ...sposal Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 14 B hler Technologies...

Page 60: ...h 25 ml min or 1 5 L h for 24 V DC Inlet vacuum max 0 8 bar Inlet pressure max 1 bar Output pressure 1 bar Protection class IP 44 housing version IP 40 built in version Ambient temperatures Tamb 55 C...

Page 61: ...5 Housing version with 2 gas paths 164 5 92 64 5 72 47 80 89 4 5 Built in versions Installation dimensions up to 3 mm 11 65 76 36 36 Built in version with 1 gas path approx 152 approx 88 56 64 47 72...

Page 62: ...rsion with 2 gas paths All dimensions in mm approx 178 80 92 approx 88 47 4 5 Built in versions 11 65 36 76 36 Installation dimensions up to 3 mm Built in version with 1 gas path approx 152 72 approx...

Page 63: ...CPsingle CPdouble 10 Attached documents Declaration of Conformity KX 450012 RMA Decontamination Statement 18 B hler Technologies GmbH BE450021 01 2017...

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ...condensate slip downstream from the cooler cannot be entirely ruled out Moisture detectors installed in the cooler output indicate such slip Combined with suitable controllers this will generate the...

Page 68: ...V 2 A 24 V AC DC 2 A 24 V AC DC 2 A 230 V 2 A AC 250 V 5 A DC 150 V 5 A Protection class IP 40 Terminals IP 20 IP 40 Terminals IP 20 IP 20 when built in IP 65 IP 40 Terminals IP 20 Ex protection class...

Page 69: ...adapter PVDF 40 11 000I Type NPT1 4 adapter PVDF 40 11 005 Type S adapter stainless steel 41 11 020 Controller FF HM 230 41 11 030 Controller FF HM 24 41 11 017 Controller FF 1 U 41 11 015 Controller...

Page 70: ...re valve It is available in 3 2 and 2 2 way versions As a 3 2 way version it can be used as a dis tributor or mixing valve Various diaphragm material combinations and methods of operation are availabl...

Page 71: ...d flow rate for plastic body Circuit function DN KV value water m3 h 6 Standard1 Impulse2 Pressure range4 bar AC 50 or 60 Hz Pressure range4 bar DC Vacuum Pressure range4 bar Pressure range4 bar A B C...

Page 72: ...8 10 10 10 8 6 6 6 6 6 6 3 3 3 3 3 3 Plastic body 8 W respectively 11 W Circuit function Max operating pressure bar when using the valve in a new circuit function Orifice 2 mm Orifice 3 mm Orifice 4 m...

Page 73: ...bar Increased purity and tightness requirements NA03 Wetted parts are specially cleaned and leak tested to 10 4 mbar x l sec Increased purity and tightness requirements and vacuum version NA01 Wetted...

Page 74: ...e drawing according to the circuit function table 2 1 1 2 3 Circuit function Connection 1 Connection 2 Connection 3 A P A B B P C P A R D R B P E P1 A P2 F A P B T NC In Out NO For metal housings the...

Page 75: ...FKM Brass 141920 141921 141923 3 0 FKM Stainless steel 141928 141929 141931 4 0 FKM Stainless steel 141932 141933 141935 C 2 0 NBR Brass 041103 042129 041105 3 0 NBR Brass 041107 041108 041116 3 0 FKM...

Page 76: ...l connection Moulded cable For more detailed information refer to the instruction manual ACP016 chapter 7 6 1 Terminal box without safety fuse Protection class IP65 Coil insulation class H Type of pro...

Page 77: ...T 2 0 0 11 0 10 0 98 8 3 0 0 18 0 6 0 98 5 Pressure range and flow rate for plastic body Circuit function DN KV value water m3 h Standard Pressure range2 3 bar Vacuum Pressure range bar A B C D F 2 0...

Page 78: ...1 1 10 4 1 4 1 1 1 For circuit function A and B the valve must be connected acc to the pin assignment of 3 2 way valve Additional options Option Variable Code Description Oxygen versions NL02 Suitable...

Page 79: ...14 32 95 3 100 3 45 64 6 74 4 7 5 D 38 24 34 6 98 130 Terminal connection box version 6 2 18 46 55 8 Cable length according order 40 7 36 6 D 9 L 9 78 5 38 24 34 6 Cable outlet version D1 L1 D2 L2 G...

Page 80: ...Hz 024 UC 230 UC A2 3 0 NBR MS Terminal box 306165 306167 3 0 NBR MS Cable 306005 306006 3 0 FKM Stainless steel Terminal box 306168 306169 3 0 FKM Stainless steel Cable 306007 306008 C 3 0 NBR MS Te...

Page 81: ...sion Photo Descrip tion Ex Approvals Article no Drawing Certification Identification Brass nickel plated 6 13 mm PTB 04 ATEX 1112 X IECEx PTB 13 0027X II 2 G Ex e IIC Gb II 2 D Ex tb IIIC Db IP68 7732...

Page 82: ...Type 0121 0330 0331 0124 0125 0332 0333 2 2 and 3 2 Way Solenoid Valve 2 2 und 3 2 Wege Magnetventil lectrovanne 2 2 et 3 2 voies Bedienungsanleitung Manuel d utilisation Operating Instructions...

Page 83: ...ed 1 1 Symbols Designates instructions for risk prevention Designates a procedure which you must carry out DANGER Immediate danger Serious or fatal injuries WARNING Possible danger Serious or fatal in...

Page 84: ...egree of protection IP65 in accordance with DIN EN 60529 IEC 60529 Only operate the device when in perfect condition and always ensure proper storage trans portation installation and operation Use the...

Page 85: ...activation Observe applicable accident prevention and safety regulations for electrical equipment Risk of burns risk of fire if used for a prolonged switch on time through hot device surface Keep devi...

Page 86: ...an interruption in the power supply ensure that the process is restarted in a controlled manner Observe the general rules of technology 4 SYSTEM DESCRIPTION 4 1 General description The pivoted armatur...

Page 87: ...rate compliance with the EC Directives are listed in the EC type test certificate and or the EC Declaration of Conformity 5 3 Operating conditions Ambient temperature Type 0121 max 50 C Other types ma...

Page 88: ...BR 0 C 80 C FFKM 5 C 90 C Circuit functions A NC 2 A 1 P 2 2 way valve closed in rest position B NO 2 A 1 P 2 2 way valve open in rest position C NC 2 A 1 P 3 R 3 2 way valve closed in rest position o...

Page 89: ...f injury from high pressure in the system device Before working on the system or device switch off the pressure and vent drain lines Risk of injury due to electrical shock Before working on the system...

Page 90: ...Use PTFE tape as seal material Determine the maximum screw in depth of the connecting threads as this does not comply with any standard NOTE Caution risk of breakage Do not use the coil as a lifting...

Page 91: ...activation Observe applicable accident prevention and safety regulations for electrical equipment If the protective conductor is not connected there is a risk of electric shock Always connect protecti...

Page 92: ...lve pulse on terminal 2 opens the valve Attach seal and check for correct fit Tighten cable plug Type 2508 or 2509 in accordance with DIN EN 175301 803 DIN 43 650 shape A for order numbers see data sh...

Page 93: ...media Before loosening lines or valves flush out hazardous media depressurize and drain the lines 9 MAINTENANCE TROUBLESHOOTING 9 1 Safety instructions DANGER Risk of injury from high pressure in the...

Page 94: ...airs may only be carried out by the manufacturer Operating data may change if spare parts are replaced by the user 10 TRANSPORTATION STORAGE DISPOSAL NOTE Transport damage Inadequately protected devic...

Page 95: ...Internet www buerkert de Manuels d utilisation et fiches techniques sur Internet www buerkert fr B rkert Werke GmbH Co KG 2014 2019 Operating Instructions 1906 05_EU ML_00893047 Original DE B rkert Fl...

Page 96: ...ng characteristic class C circuit breaker Design 5SY6 Mechanical service life switching cycles typical 10 000 Overvoltage category III Voltage Insulation voltage with single phase operation at AC rate...

Page 97: ...operating state per pole 1 6 W Current Tripping residual rated value derated current at 40 Cel 15 02 A Suitability for operation Mechanical engineering industry Product details Product function neutra...

Page 98: ...ber of width units 2 Mounting type Quick assembly system Mounting position any Net weight 270 g Environmental conditions Influence of the surrounding temperature max 95 to 55 C max 55 to 70 C max 35 t...

Page 99: ...all industry siemens com mall en en Catalog product mlfb 5SY6216 7 Service Support Manuals Certificates Characteristics FAQs https support industry siemens com cs ww en ps 5SY6216 7 Image database pro...

Page 100: ...6 2 69 8 35 2 89 8 5SY6216 7 Subject to change without notice Page 5 5 12 19 2019 Copyright Siemens...

Page 101: ...xibles chauffants sont g n ralement livr s enroul s Ne tirez pas le flexible chauffant du rouleau car le flexible pourrait d passer son rayon de courbure minimum Stauchen der Heizschl uche verringert...

Page 102: ...lexible est courb Bei Angabe der Schlauchl nge ist darauf zu achten dass an den Anschlussenden ein gerades St ck ca 5 x Schlauchdurchmesser eingeplant wird Please consider at the connection ends an ad...

Page 103: ...oudreuses adh sives etc Ebenfalls findet eine berhitzung statt wenn sich die Heizschl uche beim Verlegen ber hren Achten Sie auf den Verlegeabstand Der Verlegeabstand sollte min dem Durchmesser des je...

Page 104: ...nstallation une pose sur des ar tes et coins vifs et pointus est viter sauf si les ar tes vives et coins sont arrondis et munis du mat riel de protection correspondant Un d g t m canique des flexibles...

Page 105: ...e mit Widerstandsheizkabel f r den Explosionsgef hrdeten Bereich m ssen zus tzlich an geeigneten Begrenzereinrichtungen betrieben werden Bitte beachten Sie hierzu die gesonderte Betriebsanleitung f r...

Page 106: ...rances Les flexibles chauffants standards eltherm avec une r sistance de c ble chauffant doivent obligatoirement fonctionner avec un dispositif de r glage appropri Les flexibles chauffants eltherm ave...

Page 107: ...ngaben nicht abgedeckt Zul ssige Abweichungen vom Ma L1 bei fertigmontierten Heizschl uchen Die Fertigungstoleranzen entsprechen DIN 20066 L nge L1 mm Toleranzen bis DN 25 mm Toleranzen ab DN 32 bis D...

Page 108: ...beitsdruck md bar 275 240 200 175 150 135 100 80 max Arbeitsdruck hd bar 275 250 225 200 175 150 130 max Arbeitsdruck shd bar 500 475 475 450 363 275 225 Die Betriebsdr cke gelten f r Arbeitstemperatu...

Page 109: ...L nge und dem Querschnitt der verwendeten Ausgleichsleitung bei Thermoelementen 3 Der L nge und dem Querschnitt des verwendeten Anschlu kabels bei Temperaturf hlern PT 100 nach DIN 4 Dem Material und...

Page 110: ......

Page 111: ...scription The pluggable electromechanical and solid state relays in the RIFLINE complete product range and the base are recognized and approved in accordance with UL 508 The relevant approvals can be...

Page 112: ...pation for nominal condition 0 43 W Contact side Contact type 2 PDT Type of switch contact Single contact Contact material AgNi Maximum switching voltage 250 V AC DC Minimum switching voltage 5 V at 1...

Page 113: ...flexible Connection data 2 Connection name Contact side Connection method Push in connection Stripping length 8 mm Conductor cross section solid 0 14 mm 1 5 mm Conductor cross section flexible 0 14 mm...

Page 114: ...https www phoenixcontact com au products 2903334 01 07 2020 Page 4 11 Relay Module RIF 1 RPT LDP 24DC 2X21 2903334 Circuit diagram DC coils...

Page 115: ...https www phoenixcontact com au products 2903334 01 07 2020 Page 5 11 Relay Module RIF 1 RPT LDP 24DC 2X21 2903334 Diagram Operating voltage range...

Page 116: ...https www phoenixcontact com au products 2903334 01 07 2020 Page 6 11 Relay Module RIF 1 RPT LDP 24DC 2X21 2903334 Diagram Interrupting rating...

Page 117: ...https www phoenixcontact com au products 2903334 01 07 2020 Page 7 11 Relay Module RIF 1 RPT LDP 24DC 2X21 2903334 Diagram Contact derating...

Page 118: ...https www phoenixcontact com au products 2903334 01 07 2020 Page 8 11 Relay Module RIF 1 RPT LDP 24DC 2X21 2903334 Diagram Electrical service life...

Page 119: ...with 1 or 2 PDTs or solid state relays of the same design push in connection plug in option for input suppressor modules for mounting on NS 35 7 5 Single relay REL MR 24DC 21 21 2961192 Plug in minia...

Page 120: ...tate relay Classifications eCl ss eCl ss 4 0 27371100 eCl ss 4 1 27371100 eCl ss 5 0 27371600 eCl ss 5 1 27371600 eCl ss 6 0 27371600 eCl ss 7 0 27371601 eCl ss 8 0 27371601 eCl ss 9 0 27371601 ETIM E...

Page 121: ...DP 24DC 2X21 2903334 Approvals Approvals DNV GL PRS LR EAC Ex Approvals Approval details DNV GL https approvalfinder dnvgl com TAA000018V PRS http www prs pl TE 2108 880590 16 LR http www lr org en 15...

Page 122: ...cription The pluggable electromechanical and solid state relays in the RIFLINE complete product range and the base are recognized and approved in accordance with UL 508 The relevant approvals can be c...

Page 123: ...ng voltage display Yellow LED Power dissipation for nominal condition 1 38 W Contact side Contact type 2 PDT Type of switch contact Single contact Contact material AgNi Maximum switching voltage 250 V...

Page 124: ...AWG 26 16 solid 26 16 flexible Connection data 2 Connection name Contact side Connection method Push in connection Stripping length 8 mm Conductor cross section solid 0 14 mm 1 5 mm Conductor cross se...

Page 125: ...https www phoenixcontact com au products 2903331 01 07 2020 Page 4 11 Relay Module RIF 1 RPT LV 230AC 2X21 2903331 Circuit diagram AC coils...

Page 126: ...https www phoenixcontact com au products 2903331 01 07 2020 Page 5 11 Relay Module RIF 1 RPT LV 230AC 2X21 2903331 Diagram Operating voltage range...

Page 127: ...https www phoenixcontact com au products 2903331 01 07 2020 Page 6 11 Relay Module RIF 1 RPT LV 230AC 2X21 2903331 Diagram Interrupting rating...

Page 128: ...https www phoenixcontact com au products 2903331 01 07 2020 Page 7 11 Relay Module RIF 1 RPT LV 230AC 2X21 2903331 Diagram Contact derating...

Page 129: ...https www phoenixcontact com au products 2903331 01 07 2020 Page 8 11 Relay Module RIF 1 RPT LV 230AC 2X21 2903331 Diagram Electrical service life...

Page 130: ...ay with 1 or 2 PDTs or solid state relays of the same design push in connection plug in option for input suppressor modules for mounting on NS 35 7 5 Single relay REL MR 230AC 21 21 2961451 Plug in mi...

Page 131: ...tate relay Classifications eCl ss eCl ss 4 0 27371100 eCl ss 4 1 27371100 eCl ss 5 0 27371600 eCl ss 5 1 27371600 eCl ss 6 0 27371600 eCl ss 7 0 27371601 eCl ss 8 0 27371601 eCl ss 9 0 27371601 ETIM E...

Page 132: ...2903331 Approvals Approvals DNV GL PRS LR EAC EAC Ex Approvals Approval details DNV GL https approvalfinder dnvgl com TAA000018V PRS http www prs pl TE 2108 880590 16 LR http www lr org en 15 20011 E...

Page 133: ...C 33 RH if not specified differently General Information W rth Elektronik eiSos GmbH Co KG EMC Inductive Solutions Max Eyth Str 1 74638 Waldenburg Germany Tel 49 0 79 42 945 0 www we online com eiSos...

Page 134: ...nt only This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is reasonably expected to c...

Page 135: ...neral electronic equipment only This product is not authorized for use in equipment where a higher safety standard and reliability standard is especially required or where a failure of the product is...

Page 136: ...onent has been designed and developed for usage in general electronic equipment only This product is not authorized for use in equipment where a higher safety standard and reliability standard is espe...

Page 137: ...the period of 12 months based on the day of shipment Do not expose the components to direct sunlight The storage conditions in the original packaging are defined according to DIN EN 61760 2 Handling V...

Page 138: ...oduct Life Cycle Due to technical progress and economical evaluation we also reserve the right to discontinue production and delivery of products As a standard reporting procedure of the Product Termi...

Page 139: ...inal output current for at least 12ms which helps to trip fuses on faulty output branches High immunity to transients and power surges as well as low electromagnetic emission a DC OK relay contact and...

Page 140: ...24 12 Mounting Orientations 30 The information given in this document is correct to the best of our knowledge and experience at the time of publication If not expressly agreed otherwise this informati...

Page 141: ...ecommended when the device is loaded permanently with more than 50 of the rated power Increase this clearance to 15mm in case the adjacent device is a heat source e g another power supply A disconnect...

Page 142: ...mmendations in chapter 24 3 AC 100V AC 120V AC 230V Input current Typ 2 60A 2 15A 1 13A At 24V 10A see Fig 3 3 Power factor Typ 0 99 0 99 0 97 At 24V 10A see Fig 3 4 Crest factor Typ 1 5 1 5 1 65 At 2...

Page 143: ...DC 110 150V 20 For CP10 241 CP10 241 C1 CP10 241 S1 CP10 241 S2 Nom DC 110 300V 20 For CP10 242 DC input range Min 88 180Vdc For CP10 241 CP10 241 C1 CP10 241 S1 CP10 241 S2 continuous operation Min 8...

Page 144: ...e charging current into EMI suppression capacitors is disregarded in the first microseconds after switch on AC 100V AC 120V AC 230V Inrush current Max 11Apeak 7Apeak 11Apeak At 40 C cold start Typ 9Ap...

Page 145: ...perature see Fig 16 1 Typ 30A For minimal 12ms once every five seconds see Fig 6 2 The output voltage stays above 20V See chapter 24 1 for more peak current measurements For AC 100V mains the pulse le...

Page 146: ...ynamic behavior 12ms 0 0 4 8 12 28V 16 20 24 50A 20 10 30 40 5 15 25 35 45 Adjustment Range Output Current Fig 6 3 Short circuit on output HiccupPLUS mode typ Output Current 0 14A 18s 18s 18s 2s 2s 2s...

Page 147: ...wer supply Contact closes As soon as the output voltage reaches typ 90 of the adjusted output voltage level Contact opens As soon as the output voltage dips more than 10 below the adjusted output volt...

Page 148: ...he average efficiency is an assumption for a typical application where the power supply is loaded with 25 of the nominal load for 25 of the time 50 of the nominal load for another 25 of the time 75 of...

Page 149: ...9 000h At 24V 5A and 25 C 173 000h 211 000h 338 000h At 24V 10A and 25 C 132 000h 166 000h 286 000h At 24V 12A and 25 C 11 MTBF MTBF stands for Mean Time Between Failure which is calculated according...

Page 150: ...n termination Solid wire Max 6mm2 Max 6mm2 Max 1 5mm2 Stranded wire Max 4mm2 Max 4mm2 Max 1 5mm2 American Wire Gauge AWG 20 10 AWG 20 10 AWG 24 16 Max wire diameter including ferrules 2 8mm 2 8mm 1 6m...

Page 151: ...long as the average output current through one terminal pin does not exceed 25A If the current is higher use a separate distribution terminal block as shown in Fig 12 2 Fig 12 1 Daisy chaining of outp...

Page 152: ...erminals CP10 241 CP10 241 C1 CP10 242 Screw terminals CP10 241 S1 Spring clamp terminals CP10 241 S2 Push in terminals N L Line input PE Protective Earth input B Output Terminals two identical poles...

Page 153: ...iterion C Criterion C Criterion A Criterion A Criterion A Voltage interruptions EN 61000 4 11 0 of 200Vac 0V 5000ms Criterion C Voltage sags SEMI F47 0706 Dips on the input voltage according to SEMI F...

Page 154: ...to 20 000ft Reduce output power or ambient temperature see Fig 16 2 Altitude de rating 15W 1000m or 5 C 1000m Above 2000m 6500ft see Fig 16 2 Over voltage category III According to IEC 62477 1 for alt...

Page 155: ...t followed There is no correlation between the operating temperature and turn off temperature since this is dependent on input voltage load and installation methods Input transient protection MOV Meta...

Page 156: ...st When testing set the cut off current settings to the value in the table below Fig 19 1 Dielectric strength A B C D Type test 60s 2500Vac 4000Vac 1000Vac 500Vac Factory test 5s 2500Vac 2500Vac 500Va...

Page 157: ...2 No 213 M1987 EN 60079 0 EN 60079 15 ATEX except CP10 241 S2 II 3G Ex nA nC IIC T4 Gc Approval for use in hazardous locations Zone 2 Category 3G Number of ATEX certificate EPS 15 ATEX 1 101 X The po...

Page 158: ...88 Depth 117mm 4 61 The DIN rail height must be added to the unit depth to calculate the total required installation depth Weight 600g 1 3lb DIN Rail Use 35mm DIN rails according to EN 60715 or EN 500...

Page 159: ...t is used to mount the devices on a wall panel without utilizing a DIN Rail It is suitable for the CP10 241 CP10 241 C1 CP10 241 S1 CP10 241 S2 and CP10 242 The bracket can be mounted without detachin...

Page 160: ...used to mount the power supply sideways with or without utilizing a DIN Rail The two aluminum brackets and the black plastic slider of the unit have to be detached so that the steel brackets can be m...

Page 161: ...systems Further information and wiring configurations can be found in chapter 24 7 23 4 YR20 246 REDUNDANCY MODULE WITH AUTOMATED LOAD SHARING The redundancy module YR20 246 is equipped with two input...

Page 162: ...ected with circuit breakers or fuses In case of a short or an overload in one branch circuit the fuse or circuit breaker need a certain amount of over current to open in a timely manner This avoids vo...

Page 163: ...or C Characteristic breaker should be used 24 4 OUTPUT CIRCUIT BREAKERS Standard miniature circuit breakers MCB s or UL 1077 circuit breakers are commonly used for AC supply systems and may also be u...

Page 164: ...r supplies can be paralleled to increase the output power The output voltage of all power supplies shall be adjusted to the same value 100mV with the same load conditions on all units or the units can...

Page 165: ...efore use the DC OK relay contact of the power supply It is desirable to set the output voltages of all units to the same value 100mV or leave it at the factory setting Pay attention that leakage curr...

Page 166: ...acitors such as EDLCs electric double layer capacitors or UltraCaps with a capacitance larger than 1 5F are connected to the output the unit might charge the capacitor in the HiccupPLUS mode see chapt...

Page 167: ...ions the inside temperature defines the ambient temperature for the power supply The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure The...

Page 168: ...Curve A1 Recommended output current Curve A2 Max allowed output current results in approximately half the lifetime expectancy of A1 Fig 24 8 Mounting Orientation A Standard orientation Power Supply OU...

Page 169: ......

Page 170: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entz ndlich flammable brandf rdernd oxidizing komprimierte Gase compressed gases tzend caustic giftig Lebensgefahr poisonous risk...

Page 171: ...rsetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den urspr nglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essentia...

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