Bug-O Systems AVC-2060 Instructions And Parts Manual Download Page 14 | Manualshive

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AVC-1550-PL-RV VOLT SENSOR ASSEMBLY, RAW VOLTAGE MODEL /
EXPLODED VIEW / PARTS LIST

ITEM

QTY

PART NO.

DESCRIPTION

1

1

CAS-1525

AVC Voltage Enclosure

2

1

CAS-1526

Sensor Legend Plate

3

1

CAS-1532

AVC Harness Volt To Pwr

4

1

CAS-1531

AVC Harness Volt To Bug CNN

5

1

CRS-1598

Hole Plug

6

1

PWS-0305

Main Current Sense Harness

7

1

CAS-1527

Raw Volt Sense Cable

8

1

PCB-1273-PL-RV

PCB Board

9

1

FAS-0104

4-40 x 3/8 Pan Hd Screw

10

12

FAS-1305

4-40 Hex Nut

11

12

MET-0151-N

*Pan Hd Slotted Screw

12

4

WAS-0201

#4 Internal Star Lockwasher

*Do not overtighten

1

2

3

4

5

6

7

8

9

10

11

12

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Summary of Contents for AVC-2060

Page 1: ...ipment identification information below for future reference This information can be found on your machine nameplate Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT AVC 2060 IPM 1120 Bug O Systems is committed to empowering our customers by providing operator controlled mec...

Page 2: ...50 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with all appli cable local and national electrical safety codes If none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord without first verifying the equipment is OFF and the co...

Page 3: ...s as small as possible The larger the gap the higher the voltage and the higher the inter ference 5 Some plasma or welding units will inject high frequency interference into the AC power line Use separate power line branches whenever possible to power the plasma or welding source and the machine Do not plug them into the same outlet box 6 High frequency noise may enter the machine through the plas...

Page 4: ...1550 PL RV Volt Sensor Assembly Raw Voltage Model Exploded View Parts List 15 AVC 1550 PL PS Volt Sensor Assembly Power Source Model Exploded View Parts List 16 AVC 2055 Control Box Exploded View 17 AVC 2055 Control Box Parts List 18 AVC 2050 PL ID Connection Diagram 19 AVC 2050 PL RV Connection Diagram 20 AVC 2050 PL PS Connection Diagram 21 AVC 2055 WD Control Box Wiring Diagram Parts List 22 AV...

Page 5: ...IFICATIONS Net Weight 14 5 lbs 6 6 kg Travel 13 330 mm Carrying Capacity 10 lbs 4 5 kg Operating Range 36 to 300 Volts Minimum Recommended Standoff 1 8 3 2 mm ITEMS SUPPLIED AVC 2060 Plasma Height Control for WPD 1200 Linear Weaver includes CAS 1500 18 Height Slide Assembly CAS 1558 Pendulum Weaver Adaptor for CAS 1500 18 AVC 1550 PL Hall Effect Current Sensor Assembly AVC 2051 10 MDS AHC 10 3 0 m...

Page 6: ... ID Auto Contactor wires plug into AVC 1550 which sends them to the plasma source Hypertherm Powermax65 with CPC port and voltage divider ID Auto Contactor wires plug into AVC 1550 which sends them to the plasma source Hypertherm Powermax85 with CPC port and voltage divider ID Auto Contactor wires plug into AVC 1550 which sends them to the plasma source Hypertherm Powermax105 with CPC port and vol...

Page 7: ...wn in the connection diagram for the AVC 2050 PL PS the wires either need to connect to terminals provided by the plasma power source to use the Ok to move signal or shorted together if no such signal is provided by the power source This may have already been done for you if you ordered a system with the sensor installed On systems that provide an Ok to move signal it is better to use it since it ...

Page 8: ...on control position Pendulum Mechanism The pendulum mechanism offers a weave amplitude that varies with distance to work piece Center the pendulum motion before placing the torch over the work area Height Slide Assembly A clamp CAS 1510 Dual Position Clamp Block is provided mounted to the bottom of the Height Slide Assembly This Clamp Block requires a 7 8 22 2 mm diameter rod for mounting Typicall...

Page 9: ...ght manually Up Down JOG Toggle Switch to where you want it y Make a small cut and record the volt reading from the power source y Now dial this number volt reading into the Height Control Volt Dial y Turn the height control On Off Toggle Switch back on y Run the system and it should run at the same height and thus voltage Alternate Setup If you already know what voltage you normally use or have c...

Page 10: ...mp block sideways and install BUG 5188 ITEM QTY PART NO DESCRIPTION 1 1 CAS 1500 18 Height Slide Assembly 18 2 1 CAS 1558 Pendulum Weaver Adaptor for CAS 1500 3 1 AVC 2051 10 MDS AHC 10 3 0 m Remote Control 4 1 AVC 2055 MDS AHC Control Box 5 1 BUG 2708 Clamp 6 1 BIG 5188 Torch Holder Assembly 1 CAS 1553 Connecting Cable Hall Effect Not Shown 1 2 4 3 5 6 ...

Page 11: ...ounter 3 1 CAS 2045 F CAS Pendant Female End 4 1 CAS 2052 Guard 5 1 CWO 6335 Toggle Switch DPDT On None On 6 1 FAS 0525 Soc Hd Cap 8 32 x 1 2 7 1 MUG 1199 Toggle Switch DPDT On Off On 8 1 PLT 1001 Man Auto 9 1 PLT 1002 In Out 10 1 POT 5483 Potentiometer 10k 3 Turn 11 1 WRE 3659 50 50 Cond Round Ribbon Cable 2 10 1 3 11 4 6 5 8 7 9 ...

Page 12: ... Arm Cover 16 2 PWS 1029 Adjustable Wheel Leg Assembly 17 1 UCW 0261 03 02 00 0 Quick Disconnect Clamp Assembly 18 1 BUG 2708 Clamp 19 4 GOF 3036 QD Female Fully Insulated 20 2 GOF 3037 QD Male Fully Insulated F1 2 MET 0975 SS Flt Hd Soc Scr M6 x 14 F2 8 MET 0553 SS Soc Hd Cap Scr M4 x 10 F3 4 MET 0559 SS Soc Hd Cap Scr M4 x 20 F4 4 MET 0147 SS Pan Hd Phil Scr M3 x 16 F5 8 MET 0542 SS Soc Hd Cap S...

Page 13: ...r Legend Plate 3 1 CAS 1532 AVC Harness Volt To Pwr 4 1 CAS 1531 AVC Harness Volt To Bug CNN 5 1 PLUG 2666 Hole Plug 6 1 PWS 0305 Main Current Sense Harness 7 1 PCB 1273 PL ID PCB Board 8 1 FAS 0104 4 40 x 3 8 Pan Hd Screw 9 12 FAS 1305 4 40 Hex Nut 10 12 MET 0151 N Pan Hd Slotted Screw 11 4 WAS 0201 4 Internal Star Lockwasher Do not overtighten 1 2 3 4 5 6 7 8 9 10 11 ...

Page 14: ...S 1532 AVC Harness Volt To Pwr 4 1 CAS 1531 AVC Harness Volt To Bug CNN 5 1 CRS 1598 Hole Plug 6 1 PWS 0305 Main Current Sense Harness 7 1 CAS 1527 Raw Volt Sense Cable 8 1 PCB 1273 PL RV PCB Board 9 1 FAS 0104 4 40 x 3 8 Pan Hd Screw 10 12 FAS 1305 4 40 Hex Nut 11 12 MET 0151 N Pan Hd Slotted Screw 12 4 WAS 0201 4 Internal Star Lockwasher Do not overtighten 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 15: ...2 16 STOF 2009 6 32 M F Nylon 3 4 WAS 0210 6 SAE Flat Washer 4 4 FAS 0112 Pan Hd Slt 6 32 x 1 4 Black 5 8 WSH 5432 6 Flat Nylon Washer 6 1 PCB 1273 AVC Volt Sensor 7 4 FAS 1310 Hex Nut 6 32 8 1 CAS 1529 Ok To Move Harness 9 2 CAS 1530 Sense Harness 10 1 CAS 1528 AVC Voltage Leads Note Do not overtighten fasteners standoffs 1 2 3 4 5 6 7 8 9 10 ...

Page 16: ...16 AVC 2055 CONTROL BOX EXPLODED VIEW 13 19 12 11 9 10 3 4 5 6 7 8 14 17 17 17 16 24 16 17 17 18 18 19 24 20 23 21 22 18 24 1 2 ...

Page 17: ... 1 BUG 5759 Pot Shaft Seal 1 4 11 1 CAS 2057 CAS 1050 500 Mounting Bracket 12 1 CAS 1060 PL Control Board Plasma 13 1 BUG 9856 Panel Connector 2 T F 14 1 MDS 1044 Knob for Pot 15 1 BUG 2005 Bug O Label 16 4 FAS 0905 Flt Hd Soc Scr 4 40 x 1 2 17 12 FAS 0114 Pan Hd Scr 6 32 x 3 8 Black 18 10 FAS 1305 Hex Nut 4 40 19 8 FAS 0204 Rnd Hd Slt Scr 4 40 x 3 8 Zinc 20 2 WAS 0221 8 Internal Star Lock Washer ...

Page 18: ...18 AVC 2050 PL ID CONNECTION DIAGRAM ...

Page 19: ...19 AVC 2050 PL RV CONNECTION DIAGRAM ...

Page 20: ...20 AVC 2050 PL PS CONNECTION DIAGRAM ...

Page 21: ...peed Card with CAS 1770 Interface BUG 9856 Panel Connector 2 T F MUG 1156 Panel Connector 4 T F CAS 1060 PL Control Board Plasma CAS 2058 MDS AHC Wiring Harness PCB 1070 MDS AHC Break Out Board PCB 1036 Connector 50 Pin M w Ribbon to Socket PCB 1035 Connector 50 Pin F w Ribbon to Socket ...

Page 22: ...22 AVC 1002 WD WIRING DIAGRAM ...

Page 23: ...23 CAS 2058 MDS AHC WIRING HARNESS WIRING DIAGRAM ELECTRICAL COMPONENT CHART PART NO DESCRIPTION CNN 012C 12 Position Housing w Pins BUG 9677 Potentiometer 10K OHMS CNN 0228 Housing 8 Pin ...

Page 24: ...OTE CONTROL WIRING DIAGRAM PARTS LIST PART NO DESCRIPTION CWO 6335 Toggle Switch DPDT On None On MUG 1199 Toggle Switch DPDT On Off On CON 5468 50 Position D Ribbon Female Gold CON 5467 50 Position D Ribbon Male Gold POT 5483 Potentiometer ...

Page 25: ...ob the height slide so the slide has room to move up if necessary 15 Switch to automatic mode the slide should move up 16 Switch back to manual mode 17 Turn system off and unplug it 18 Move jumper J5 to between pins 2 3 19 Close control box If the setting is lower than that of the actual cutting voltage the Height Control should move toward the work piece If the setting is higher than that of the ...

Page 26: ...e liable to Distributor or any customer for any loss of profits in cidental or consequential damages or special damages of any kind Distributor s or customer s sole and exclusive remedy against Manufacturer for any breach of warranty negligence strict liability or any other claim relating to goods delivered pursuant hereto shall be for repair or replacement at Manufacturer s option of the machines...

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