Buffalo Sportsman GEN7000 Instruction Manual Download Page 29

GEN7000 7000 Watt Generator Manual 

 

 

29

PARTS LIST 

Item Part 

Description 

Qty 

 

  Item Part 

Description 

Qty 

1 Q07-00-00 

Engine 

Assembly 

48 

CG500-

020400T2 

P

in

 

2 G014F-07-5 

Gasket 

outlet 

49 

G0

23F-60-4

 

H

andle unit 

 

3 G023F-07-01  Exhaust 

pipe 

50 

G0

23F-60-01

 

H

andle unit

 

4 G04-11-09 

Signal 

Magnifier 

51 GB/T5789 

Bolt 

  M6

×

25

 

GB/T5789 

Bolt  M6×12 

52 

GB

/T97.1

 

Washer 

φ

25×

φ

6×1.5 4 

6 G023F-02-01  Frame 

Assy 

53 G010G-12-2 

F

illing brush,fuel tank

 

GB/T6177.1 

Nut  M10*1.25 

54 

G010G-12-1 

Fuel Tank Cushion 

8 G014F-00-01  Shock 

Absorption 

55 

G0

23F-12-01

 

Fuel Tank Assy 

9 G023F-60-3 

Wheel 

axel 

56 G010G-12-05  F

uel sensor

 

10 G014F-60-03  Wheel kit  10

  

57 G010G-12-03  F

uel filler 

 

11 GB/T95 

Washer 

φ

27*

φ

16.5*2 2 

58 G010G-12-02  F

uel filler cap complete

 

12 GB/T91 

Pin 

φ

3.2*40 4 

59 

G

B/T846

 Screw 

 

ST3.5*13

 

13 

G023F-60-02 

Storage Battery Tray 

60 

G0

23F-02-1

 

Wire Flat 

14 GB/T16674 

Bolt 

 M8

×

20

 

61 G010G-12-5 

T

ube clip

 

15 GB/T5789 

Bolt 

  M8

×

25

 

62 

G0

23F-12-02

 

Tank Cock 

16 G023F-60-2 

F

eet

 

63 

G0

23F-12-1

 

Fuel Pipe 

17 G002D-00-03  U

nderprop

 

64 

G0

23F-07-01

 

Muffler 1 

18 GB/T6177.1 

N

ut  M8

 

65 

GB/T

5783

 

Bolt M8×20 

19 GB/T6184 

Nut

  M8

 

66 

GB

/T93

 Spring 

washer

 8

 

20 GB/T6177.1 

N

ut  M6

 

67 

GB

/T95

 Washer 

  8

 

21 G010G-60-4 

washer 

68 

GB/T

5789

 

B

olt M8*40

 

22 G023F-00-1 

Wire 

Clip 

69 

G014F-00-

02

 

Air Cleaner Stay 

23 G014F-01-05  Cover 

70 

G0

23F-11-4

 

C

ontrol panel case

 

24 GB/T5789 

Bolt

  M6

×

10

 

71 GB/T6177.1 

N

ut M4

 

25 G023F-60-1 

Handle 

unit 

72 

G0

23F-11-03

 AC 

SOCKET

 (B-016)

 

26 G014F-01-02  Rotor 

73 

G0

23F-11-04

 PROTECTOR

 25A

 

27 GB/T5782 

B

olt M10*1.25*265mm

 

74 

G0

23F-11-05

 AC 

SOCKET

 (B-017)

 

28 GB/T95 

P

lain washer  10

 

75 

G0

23F-11-07

 

BRIDGE RECTIFIER 

29 

GB/T93 

Spring washer  10 

76 

GB

/T93

 Spring 

washe

 5

 

30 G023F-01-01  Stator 

77 GB/T818 

Screw   

M5*20

 

31 G014F-01-1 

Rear 

Cover 

78 

GB

/T95

 Washer

  5

 

32 GB/T95 

W

asher  6

 

79 

G0

23F-11-08

 

M

ain Wire Hamess Assembly

 

33 

GB/T93 

Spring washer  6 

80 

CG500-030202 

Boot,AC output wire 

34 G014F-01-03  B

rush Assembly

 

81 

G0

23F-11-5

 

Control panel case 

35 GB/T16674 

B

olt  M6

×

185

 

82 

G0

23F-11-06

 PROTECTOR

 3A

 

36 G010G-01-03  C

onnecting plate

 

83 G020H-11-07  PROTECTOR

 10A

 

37 GB/T16674 

S

crew M5

×

12

 

84 CG500-032200  Electrical 

Starter 

38 G010G-11-2 

Boot 

85 GB/T818 

Screw

  M4*12

 

10 

39 G014F-01-2 

Cover 

86 G010G-11-05  DC 

SOCKET 

40 GB/T16674 

S

crew M5

×

16

 

87 

G0

23F-11-2

 

C

ontrol panel

 

41 GB/T9074.4 

Screw

  M5*20

 

88 

G

B/T846

 Screw 

 

ST3.5*13

 

42 G014F-01-04  V

oltage regulator

 

89 GB/T6170 

Nut

  M6

 

43 G010G-11-07  BRIDGE 

RECTIFIER 

90 

GB

/T93

 Spring 

washe

 6

 

44 GB/T818 

Screw  

M5*50

 

91 

GB

/T95

 Washer

  6

 

45 GB/T95 

Washer 

5

φ

16*

φ

5*1)

 

92 

G0

23F-11-1

 

C

ontrol panel

 

46 GB/T6184 

Nut  

M5

 

93 

GB

/T862.1

 Spring 

washe

 6

 

47 GB/T5789 

Bolt  

M8*50

 

94 GB/T5783 

Bolt

  M6*20

 

Summary of Contents for Sportsman GEN7000

Page 1: ... this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem have questions or need parts for this product visit our website http www buffalotools com or call Customer Service at 1 866 460 9436 Monday Friday 8 AM 4 PM Central ...

Page 2: ...ercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email address info buffalotools com and you will be instructed on where to take the engine for warranty service Take the generator and proof of purchase your receipt to the repair facility recommended by the Customer Service Representative The warranty does not extend to generators damaged or a...

Page 3: ...or 13 Step 1 Verify Oil Level 13 Step 2 Verify Gas Level 14 Step 3 Ground The Generator 14 STARTING THE GENERATOR 14 USING THE GENERATOR 16 AC Usage 16 DC Usage 18 STOPPING THE GENERATOR 19 MAINTENANCE CARE 20 Recommended Maintenance Schedule 20 Cleaning The Generator 20 Checking The Oil Level 20 Changing Adding Oil 21 Air Filter Maintenance 21 Spark Plug Maintenance 23 Emptying The Fuel Tank 23 S...

Page 4: ...tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if ...

Page 5: ...r ONLY outdoors in non confined areas Keep at least several feet of clearance on all sides to allow proper ventilation for this generator Chemicals According to the State of California the exhaust from this generator contains chemicals known to cause cancer birth defects or other reproductive harm Flammable Gasoline This generator may emit highly flammable and explosive gasoline vapors which can c...

Page 6: ...t enclose this generator in any structure Usage Misuse of this generator can damage it or shorten its life Use this generator only for its intended purpose Operate this generator only on a dry level surface Allow this generator to run for several minutes before connecting any electrical devices Promptly turn off any malfunctioning devices and disconnect them Do not operate an excessive number of e...

Page 7: ...GEN7000 7000 Watt Generator Manual 7 ...

Page 8: ...GEN7000 7000 Watt Generator Manual 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator ...

Page 9: ...ble Generator Verify that all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List NEMA L14 30 plug for connecting 240 Volt electrical devices Set of 2 DC connector wires for connecting 12 Volt automotive type batteries Spark plug wrench ...

Page 10: ...t Breaker that protects this generator from electrical DC overload and short circuit 8 Key Ignition 9 Key Reset Breaker that protects this generator from electrical DC overload and short circuit 10 Oil Filler Dipstick Cap Location for checking and filling the engine crankcase oil 11 Battery case 12 Recoil Starter Pull cord for starting the engine 13 Fuel Gauge Indicates the amount of gasoline rema...

Page 11: ... to the oil capacity of the engine crankcase and is 38 fluid oz 1 13 L for this model GEN7000 7000 Surge Watts 6000 Running Watts Electric Start Portable Generator Add the correct quantity of oil before operating this generator for the first time When replenishing oil for subsequent use of this generator always determine that this generator has the correct quantity of oil Model GEN7000 Oil Capacit...

Page 12: ...oth Model GEN7000 Fuel Tank Capacity gals L 7 26 5 Model GEN7000 Fuel Type Fresh Unleaded Gasoline Octane Rating 87 or Higher IMPORTANT Use only UNLEADED gasoline with an octane rating of 87 or higher Never use a mixture of oil and gasoline Never use old and or contaminated gasoline Avoid getting dirt and or water in the fuel tank Gasoline can age in the fuel tank and make it difficult to start th...

Page 13: ...tion now Step 1 Verify Oil Level Even though this generator is equipped with an automatic shutoff to protect it from damage due to low oil it is important to check the oil level in the engine crankcase before each use to ensure that there is sufficient quantity 1 Verify that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry cloth wipe the oil o...

Page 14: ... several minutes for the engine to cool before refueling Do not overfill the fuel tank Always check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage IMPORTANT Use only fresh UNLEADED gasoline with an octane rating of 87 or higher Never use old and or contaminated gasoline Never use a mixture of oil and gasoline Avoid getting dirt and or wat...

Page 15: ...ed go to step 6B 6a Turn the key to the BATT START position Release the key when the generator starts 6b Turn the key to the PULL START position Slowly pull on the recoil starter handle shown in Figure 6 until a slight resistance is felt Then pull briskly to start the engine Gently return the cord into the generator to avoid damage to the starter or housing Never allow the cord to snap back 7 If t...

Page 16: ... to help it run more efficiently Fuel Cock The fuel cock is located between the fuel tank and carburetor When the fuel cock is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel cock to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and cl...

Page 17: ...g Watts Electric Start Portable Generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices requiring a rated wattage equal to the surge wattage of a generator A device s rated running wattage should be listed somewhere on the device ...

Page 18: ...s after it has been started 2 Confirm that the electrical device is switched off prior to plugging it into this generator Connect only electrical devices that are in good working order Faulty devices or power cords present the risk of electrical shock Immediately turn off and disconnect any device that commences to operate abnormally sluggish or abruptly stops Determine if the problem was the devi...

Page 19: ...50 5 600 1200 NR 500 300 200 125 7 5 900 1800 NR 350 200 125 100 10 1200 2400 NR 250 150 100 50 15 1800 3600 NR 150 100 65 NR 20 2400 4800 175 125 75 50 NR 25 3000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR NR 40 4800 9600 90 NR NR NR NR NR Not Recommended Figure 9 Maximum Extension Cord Lengths by Power Requirement DC Usage The DC outlet is only for recharging 12 Volt automotive type batteri...

Page 20: ...re touching areas that become hot during operation Allowing gasoline to sit in this generator s fuel tank for extended time without use can increase the difficulty in starting this generator in the future Never store this generator for extended time with gasoline in the fuel tank MAINTENANCE CARE Proper routine maintenance of this generator is essential for safe economical and trouble free operati...

Page 21: ...ator Checking the Oil Level Even though this generator is equipped with an automatic shutoff to protect it from damage due to low oil it is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity To check the oil level 1 Verify that this generator is shut down and on a level surface 2 Unscrew the oil filler dipstick cap from the engine...

Page 22: ... garage to arrange oil disposal To add oil to the engine crankcase 1 Confirm that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine as illustrated in Figure 11 above 3 Using a funnel add high detergent motor oil to fill the engine crankcase to the correct quantity SAE10W 30 oil is recommended for general use When the engine crankcase is full the oil level s...

Page 23: ... wrench Turn the valve toward you to unscrew as illustrated in Figure 15 3 Using a rag or brush clean the cup of all sediment 4 Reinstall the fuel filter cup Figure 15 Removing the Fuel Filter Cup Spark Plug Maintenance The spark plug is essential for proper engine operation The spark plug should be intact free of deposits and properly gapped A bad or incorrectly installed spark plug can cause eng...

Page 24: ...the Spark Plug Gap Emptying the Fuel Tank To store this generator for extended time drain the gasoline from the fuel tank To drain gasoline from this generator 1 Turn the fuel valve to the off position 2 Remove the fuel filter cup See Fuel Filter Cup Cleaning earlier in this section 3 Empty the fuel filter cup of any fuel 4 Place a receptacle underneath this generator to catch gasoline as it drain...

Page 25: ...Care section Turn the fuel valve to the off position Disconnect the spark plug See Figure 16 Removing the spark plug Do not obstruct any ventilation openings Do not drop or strike this generator while moving it Store this generator in a cool dry area free of excessive dust Storage Time Recommended Storage Procedure which will help prevent difficult starts Less than 1 month No storage procedure req...

Page 26: ...support all connected electrical devices Loose wiring harness connnection Turn off generator then check wiring behind control panel and at the end of generator for loose connection If wires are loose tighten the screws and or nuts Be certain the plug in connectors are pushed together all the way Reset button s is are off Push reset button s to on Loose wiring harness connnection Turn off generator...

Page 27: ...ircuit Breaker Amperage A 8 3 Dimensions and Weight Dimensions in 28 Length 18 7 Width 23 6 Height Gross Weight lbs 203 Net Weight lbs 192 Engine Approvals EPA Engine Model HP 13 Engine Type 4 stroke OHV single cylinder with forced air cooling system Ignition System Non contact transistor T C I Starting System Recoil Electric Displacement cm3 389 Max Output hp rpm 13 3600 Fuel Tank Capacity Fresh ...

Page 28: ...GEN7000 7000 Watt Generator Manual 28 PARTS DIAGRAM ...

Page 29: ...G023F 00 1 Wire Clip 2 69 G014F 00 02 Air Cleaner Stay 1 23 G014F 01 05 Cover 1 70 G023F 11 4 Control panel case 1 24 GB T5789 Bolt M6 10 3 71 GB T6177 1 Nut M4 6 25 G023F 60 1 Handle unit 1 72 G023F 11 03 AC SOCKET B 016 2 26 G014F 01 02 Rotor 1 73 G023F 11 04 PROTECTOR 25A 2 27 GB T5782 Bolt M10 1 25 265mm 1 74 G023F 11 05 AC SOCKET B 017 1 28 GB T95 Plain washer 10 1 75 G023F 11 07 BRIDGE RECTI...

Page 30: ...GEN7000 7000 Watt Generator Manual 30 ...

Page 31: ...GEN7000 7000 Watt Generator Manual 31 ...

Page 32: ...he wheel axle into frame Figure 4 fix with a washer φ27 φ16 5 2 and pin φ3 2 40 Tighten and secure both wheels Figure 5 Install the stabilizing bar Figure 6 by inserting the bolts M8x20 through the feet on the stabilizing bar and the generator frame Tighten the nut M8 onto bolt Figure 7 BATTERY TRAY INSTALLATION A battery must be installed before the electric start feature can be used Disconnect a...

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