5.12
MAIN DRIVE GEAR AND BEARING
GENERAL
NOTE
. When removing the main drive gear (3), the
gear is pressed out against the resistance of the ball bearing
with spacer (8) inner race. Without any support at the inner
race, the bearing is destroyed. Whenever the main drive gear
is removed, the main drive gear bearing must be replaced.
11
10
9
8
7
6
3
4
2
1
5
12
sm00322
7.
1.
Right crankcase half
Retaining ring
2.
8.
Bearing (inner)
Ball bearing with spacer
9.
3.
Retaining ring
Fifth gear mainshaft
4.
10.
Bearing (outer)
Oil seal
11.
5.
Bearing, (closed end) countershaft
O-ring
6.
12.
Oil seal
Bushing, shifter drum
Figure 5-65. Transmission Assembly - Right Crankcase Half
REMOVAL
TOOL NAME
PART NUMBER
CROSS PLATE
B-45847
RECEIVER CUP
HD-35316-11
8 IN. BOLT
HD-35316-4A
WASHER
HD-35316-7
BEARING DRIVER
HD-35316-9
1.
Split crankcases in half. See
2.
Remove transmission as an assembly. See
3.
See
. From inside case tap out seal (3) at end
of mainshaft 5th gear. Discard seal.
4.
Obtain MAIN DRIVE GEAR REMOVER AND INSTALLER
SET. See
. Place CROSS PLATE (Part No. B-
45847) on right crankcase as shown. Position cross plate
so that roll pins fit into crankcase mating screw holes and
bolt hole in cross plate is centered over main drive gear.
5.
See
. Insert bolt (2) through cross plate (1) and
main drive gear (3).
6.
At outside of case, place WASHER (Part No. HD-35316-
7) (4), bearing (5), flat washer (6) and nut (7) over end of
bolt. Tighten nut until main drive gear is free.
5-40 2010 XB Service: Drive/Transmission
Summary of Contents for XB 2010
Page 1: ...2010 Buell XB Models Service Manual 99490 10Y 2009 Buell Motorcycle Company ...
Page 4: ...Blank Text Here ...
Page 6: ...NOTES ...
Page 22: ...NOTES ...
Page 78: ...1 56 2010 XB Service Maintenance NOTES ...
Page 80: ...NOTES ...
Page 268: ...NOTES ...
Page 306: ...sm00134 Figure 3 46 Valve Spring Compressor HOME 3 38 2010 XB Service Engine ...
Page 338: ...sm00207 Figure 3 98 Flanged Oil Line HOME 3 70 2010 XB Service Engine ...
Page 364: ...3 96 2010 XB Service Engine NOTES ...
Page 366: ...NOTES ...
Page 410: ...4 44 2010 XB Service Fuel System NOTES ...
Page 412: ...NOTES ...
Page 472: ...5 60 2010 XB Service Drive Transmission NOTES ...
Page 474: ...NOTES ...
Page 488: ...sm00366 Figure 6 13 Boot Gap HOME 6 14 2010 XB Service Electrical ...
Page 570: ...6 96 2010 XB Service Electrical NOTES ...
Page 572: ...NOTES ...
Page 596: ...NOTES ...
Page 610: ......
Page 620: ...B 24 2010 XB Service Appendix B Wiring NOTES ...
Page 622: ...NOTES ...
Page 626: ...C 4 2010 XB Service Appendix C Conversions NOTES ...
Page 628: ...NOTES ...
Page 666: ...D 38 2010 XB Service Appendix D Hose and Wire Routing NOTES ...
Page 668: ...NOTES ...
Page 674: ...E 6 2010 XB Service Appendix E Active Intake Japanese Models NOTES ...
Page 675: ...TABLE OF CONTENTS SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Page 676: ...NOTES ...
Page 680: ...F 4 2010 XB Service Appendix F Glossary NOTES ...
Page 706: ...XXVI TORQUE VALUES NOTES ...