Buell Blast 2014, Service Manual

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2004 Buell P3: Fuel System 4-15
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INSTALLATION
1. If throttle position sensor and auto-enrichener were
removed for carburetor cleaning, proceed as follows:
a. Align holes in throttle position sensor with those in
carburetor housing. Using special TORX bit (Snap-
on
®
TTXR20E), loosely install two tamper-resistant
T20 TORX screws.
b. Carefully insert auto-enrichener into carburetor
bore. Install Phillips screw (with lockwasher) to
secure stay plate on enrichener to carburetor hous-
ing. Tighten screw to 13-23 in-lbs (2-3 Nm).
2. If loose, tighten four Phillips screws at bottom to secure
float bowl to carburetor body.
3. Slide new clamp onto free end of fuel inlet hose. Install
hose onto fitting at side of carburetor. Crimp clamp using
HOSE CLAMP PLIERS (HD-97087-65B).
NOTE
On California models, push purge hose onto fitting on same
side of carburetor.
4. Install sleeve on idle cable housing into longer cable
guide on throttle cable bracket. Drawing idle cable down-
ward, fit barrel end into hole in throttle wheel (farthest
from cam stop). Install sleeve on throttle cable housing
into shorter cable guide inserting barrel end into remain-
ing hole in throttle wheel.
5. Verify that cables are seated in channel of throttle wheel,
and using cable adjusters at handlebar, tighten cables as
necessary to keep barrel ends from dislodging. Verify
operation by turning throttle grip and observing cable
action.
6. Position cable clamp at top of cable bracket, so that short
end is above longer cable guide, long end above shorter
cable guide. With clamp capturing sleeves on cable
housings, tighten allen head screw to fix position.
7. Install carburetor onto manifold-carburetor coupler. Turn
slotted screw to tighten band clamp on outboard side of
coupler.
8. Mate pin and socket halves of 6-place Deutsch connec-
tor.
9. Adjust throttle cables. See 2.16 THROTTLE CONTROL .
10. Insert bolt through battery negative cable (black) into
threaded hole of battery negative (-) terminal. Tighten
bolt to 60-96 in-lbs (7-11 Nm).
11. Adjust throttle position sensor. For instructions, see 4.6
THROTTLE POSITION SENSOR , step 6.
12. Install air cleaner assembly. See 1.18 AIR CLEANER .
1 1
WARNING
1
WARNING
Pull up on seat to verify that it is properly secured, front
and rear. A loose seat may shift during vehicle operation
and startle the rider, possibly causing loss of vehicle
control that could result in death or serious injury.
13. Install seat.
14. Rotate handle of fuel valve to “ON” and carefully inspect
for leaks. Return the valve to the “OFF” position when fin-
ished.
15. Adjust engine idle speed. See 1.20 IGNITION TIMING
AND IDLE SPEED ADJUSTMENT .