20. See Figure 5. Align and install fuel cap flange with
screws. Following the order shown, tighten screws to 22-
25 in-lbs (2.5-2.8 Nm)
21. Attach vent hose to nozzle on fitting with new cable tie
(included in kit).
22. Refer to Figure 1 Install O-Ring to Fuel Filler Cap and
install fuel cap.
NOTE
If Fuel Tank Vent Valve Kit was installed, refer to Figure 1.
Install the fuel fill warning decal provided in Vent Valve Kit to
fuel tank. NOTE: Decal indicates that fuel tank should not be
filled above 1 inch (25.4 mm) below bottom of the filler neck
insert. Orient decal so rider can read while seated on
motorcycle.
23. Following instructions in applicable Service Manual,
reinstall Fuel Tank, if removed.
24. Carbureted Models-Install fuel supply line to fuel supply
valve with new hose clamp (small).
25. Fuel Injected Models-Following instructions in
applicable Service Manual, complete tank fuel supply
installation procedures. Pressurize fuel tank.
Always connect the positive battery cable first. If the
positive cable should contact ground with the negative
cable installed, the resulting sparks may cause a battery
explosion resulting in death or serious injury.
26. Connect Battery Cables, positive cable first.
(Snorkel Inspection)
1999 M2 Cyclone Models Only
1.
See Figure 6. Remove the four screws, nylon washers
and air cleaner cover. Inspect snorkel where it mounts to
carburetor.
*
If snorkel has four holes, three with fasteners and
one for overflow vent, proceed to Step 2.
*
If snorkel has only three holes and no overflow vent,
replace snorkel with correct 4-hole snorkel (Part
Number 27547-96Y). See the 1999 M2 Service
Manual, Section 4, for complete, detailed
procedures.
2.
Apply LOCTITE THREADLOCKER 222 (Purple) to
threads of cover screws. Install air cleaner cover with
four screws and nylon washers. Tighten screws to 18-22
in-lbs (2.0-2.5 Nm).
1
WARNING
4 of 4
-J02248
Figure 5. Tightening Flange Screws
i04328
1
2
3
4
5
6
7
8
Vent
Hose
Cable
Tie
Figure 6. 1999 M2 (Cyclone) Snorkel Inspection.
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Overflow
Vent
Snorkel
3 Screws
