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9

 

Maintenance

Logalux LT160/1 | LT200/1 | LT300/1 – 6 720 811 745 (2021/10)

16

9.3

Checking the magnesium anode

The magnesium anode is a sacrificial anode which is consumed during 
operation of the DHW tank.

To determine whether the magnesium anode must be replaced:
▶ Check the magnesium anode annually.

The surface of the magnesium anode must be free of deposits. The 
magnesium anode must be replaced when:

• Deposits have formed
• The surface area has increased as the result of deposits
• Diameter is reduced to < 5/8" (15 mm)

Certain installations may require more frequent replacement of the 
magnesium anode rod:

• Recirculation connection
• Poor water quality
• Galvanic/electrolytic corrosion
• High  flow  rate

In the event of poor water quality it is recommended that a water 
treatment professional be consulted for water treatment options. 

9.3.1

Testing with the anode tester

We recommend that the protection current be measured annually with 
the aid of an anode tester. The anode tester is available as an accessory.

Insulated installation of the magnesium anode is a prerequisite for use of 
an anode tester to measure the protection current (

Fig. 18).

The protection current can be measured only with a water-filled storage 
tank. 

▶ Ensure proper contact of the connecting terminals.
▶ Connect terminals to shiny metal surfaces only.

▶ Loosen the ground wire [6] (contact cable between the sacrificial 

anode and storage tank) at one of the two connection points.

▶ Attach red cable [1] to the sacrificial anode.
▶ Attach black cable [7] to the storage tank.
▶ If the ground wire has a plug: Attach red cable [1] to the threads of 

the magnesium anode [5]. Remove the ground wire [6] for the 
measurement.

▶ Replace magnesium anode if the anode current is < 0.3 mA.
▶ After every test, it is essential that the ground wire [6] always be 

reattached properly.

Fig. 18 Measuring the anode current

[1]

Red cable

[2]

Screw for ground wire

[3]

Handhole cover

[4]

Magnesium anode

[5]

Thread

[6]

Ground wire

[7]

Black cable

9.3.2

Visual check

▶ Prepare the DHW tank for removal of the handhole cover 

(

Chapter 9.1, page 15).

▶ Remove the handhole cover (

 Fig. 16, page 15).

▶ Check the magnesium anode.

If the diameter is reduced to < 5/8" (15 mm):
▶ Replace the magnesium anode.

9.3.3

Replacing the magnesium anode

▶ Unscrew the M8 nut (

 Fig. 19 [1]) to release the eyelet of the 

ground wire [3].

▶ Unscrew the M8 nut [4].
▶ Remove the magnesium anode [10] from the handhole cover [8].
▶ Replace the magnesium anode.
▶ Fit the new magnesium anode together with all small parts supplied 

with it as shown in Fig.  19.

If the magnesium anode is not serviced properly, the 
warranty is void.
Annual service records must be kept in a safe location 
and submitted together with the original purchase 
receipt in the event of a warranty claim.

Never bring the magnesium anode surface in contact 
with oil or grease.
▶ Keep everything clean.

Follow the operating instructions for the anode tester.

Never bring the magnesium anode surface into contact 
with oil or grease.
▶ Keep everything clean.

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Summary of Contents for Logalux

Page 1: ...2 00 2T LT160 1 LT200 1 LT300 1 6 720 811 745 2021 10 US CA WARNING Theseinstallationinstructionsmayonlybeusedby trained fitters and service technicians Read all instructions before installing Perform steps exactly in the order given Failure to follow these instructions can result in severe injury death or property damage ...

Page 2: ...ting the tank on the water side 11 5 2 2 Installing B kit components 12 5 2 3 Installing a T P safety valve provided by the customer 12 5 3 Install a tank water temperature sensor accessory or aquastat accessory 12 5 3 1 Logamatic controller 12 5 3 2 Installing the DHW tank temperature sensor 12 5 3 3 Installing the aquastat 13 5 3 4 Fitting the thermal insulation and front panel 13 6 Start up pro...

Page 3: ... system Before performing electrical work disconnect the power cable and secure the unit against unintentional reconnection Ensure the system has been disconnected from the power supply Risk of scalding at the hot water draw off point WhentheDHWtankisinoperation temperaturesinexcessof122 F 50 C can occur To limit the temperature at the tap install a thermostatic DHW mixing valve Water heated for w...

Page 4: ...e T P safety valve Hand all enclosed documents over to the owner operator Recommendation for the user Sign a maintenance and inspection contract with a licensed contractor Highlight the following for the user Water may be discharged from the T P safety valve during heat up The blow off line on the T P safety valve must always be kept open Check that the T P safety valve operates properly at least ...

Page 5: ...is designed for heating and storing drinking water Please observe national regional and local codes regulations guidelines and standards for drinking water Install this tank only in sealed unvented hydronic heating systems Any other purpose is considered improper use Any resulting damage is excluded from the manufacturer s warranty Requirements for potable water Unit Water hardness ppm grain US ga...

Page 6: ... Description 1 Inspection port for service and cleaning 2 DHW outlet 3 DHW tank return 4 DHW tank supply 5 Recirculation connection or aquastat installation 6 Tank drain 7 Cold water inlet 8 Casing painted sheet metal with rigid polyurethane foam insulation 9 Heat exchanger for heating by boiler smooth enameled tubing 10 Tank enameled steel 11 Electrically insulated magnesium anode installed in in...

Page 7: ...0 10 Domestic hot water outlet temperature F C 140 60 140 60 140 60 DHW temperature rise F C 90 50 90 50 90 50 Heat exchanger supply temperature heating water F C 176 80 176 80 176 80 Flow rate heating water gpm l h 14 3180 14 3180 14 3180 Pressure drop heating water foh mbar 2 4 71 2 8 84 3 2 98 Continuous rating gph l h gpm l min 122 461 2 03 7 7 128 486 2 13 8 1 208 787 3 50 13 1 Amount that ca...

Page 8: ...4 83 3 1 4 83 3 1 4 83 E Height drain connection inch mm 3 1 4 83 3 1 4 83 3 1 4 83 f Height storage tank return connection inch mm 15 378 15 378 15 378 G Height storage tank supply connection inch mm 15 378 15 378 15 378 H Height recirculation connection inch mm 13 328 13 328 13 328 I Height hot water outlet inch mm 22 3 4 578 22 3 4 578 22 3 4 578 J Width inch mm 26 659 26 659 26 659 K Depth inc...

Page 9: ...transportation with a strap Transport the DHW tank to the installation location Remove the DHW tank from the packaging only at the installation location Fig 5 Transporting with a dolly Observe all national state and local codes regulations andstandardsapplicabletoinstallationandoperationof the tank All electrical components must be approved for the USA and Canada WARNING Risk of injury from carryi...

Page 10: ...stable feet 2 Rear end of tank 3 Wooden corner strips 4 Front end of tank Tip the DHW tank over on the edge of the pallet and set it on its feet Fig 8 Remove the remaining film bottom and top of packaging and wooden pallet Raise the front and rear of the DHW tank slightly if necessary to do this The material for positioning and fastening the floor standing boiler to the DHW tank is included in the...

Page 11: ...tallation illustrative AW DHW outlet EK Cold water inlet EL Tank drain EZ Recirculation inlet or aquastat installation RS DHW tank return VS DHW tank supply 1 Storage tank 2 Shutoff valve 3 Safety valve 4 Check valve 5 Tank primary pump 6 Recirculation pump optional 7 Air eliminator in main supply 8 Drain valve 9 Backflow preventer 10 Expansion vessel DANGER Risk of injury from contaminated water ...

Page 12: ...and monitor the hot water temperature of the DHW tank 5 3 1 Logamatic controller If a Logamatic controller is used Install a DHW tank temperature sensor or an aquastat on the DHW tank to measure and monitor the hot water temperature 5 3 2 Installing the DHW tank temperature sensor Take the tank temperature sensor from the scope of delivery of the control panel accessories Remove front cover of tan...

Page 13: ... into the sensor well Secure the aquastat in the sensor well Fig 14 Installing the aquastat 1 Sensor Well 2 Aquastat 3 Capillary sensor 4 Compensating spring 5 Attachment screws 5 3 4 Fitting the thermal insulation and front panel Place the thermal insulation element Fig 15 2 in front of the handhole cover Replace front cover of tank 1 and fasten with 4 screws 3 Fig 15 Fitting the thermal insulati...

Page 14: ...al Environmentalprotectionisoneofthefundamental companypoliciesof the Bosch Group Qualityofproducts efficiencyandenvironmentalprotectionareequally important objectives for us Environmental protection laws and regulations are strictly observed To protect the environment we use the best possible technology and materials taking into account economic points of view Packaging For the packaging we parti...

Page 15: ...aling cleaning the tank Check the DHW tank interior for scale deposits calcium If scale deposits have formed in the DHW tank Hose down the interior of the tank with a high pressure 58 72 5 psi 4 5 bar jet of cold water Fig 17 Use a wet dry vacuum with a plastic suction pipe to remove any residues If extremely encrusted scale deposits have formed in the DHW tank Hire someone to perform the chemical...

Page 16: ... at one of the two connection points Attach red cable 1 to the sacrificial anode Attach black cable 7 to the storage tank If the ground wire has a plug Attach red cable 1 to the threads of the magnesium anode 5 Remove the ground wire 6 for the measurement Replace magnesium anode if the anode current is 0 3 mA After every test it is essential that the ground wire 6 always be reattached properly Fig...

Page 17: ...ts 1 to 18 22 ft lbs 25 30 Nm Fill the DHW tank and restart the heating system Check all connections and the handhole cover for leaks Fig 20 Reinstall handhole cover 1 Hex bolts 2 Eyelet on ground wire 3 Handhole cover 4 Handhole cover gasket Reinstall thermal insulation element and front cover of tank Chapter 5 3 4 page 13 1 2 3 4 5 6 7 8 9 10 6 720 810 502 11 1T NOTICE Risk of system damage from...

Page 18: ...rts Logalux LT160 1 LT200 1 LT300 1 6 720 811 745 2021 10 18 10 Spare Parts Fig 21 Spare parts for DHW tank Logalux LT160 1 LT300 1 US 6 8 8 13 14 3 10 9 11 5 15 15 15 3 1 2 1 2 1 7 3 3 1 5 4 6 6 720 810 502 13 2T ...

Page 19: ...0x30 A3K 10x 7 747 022 050 10 Hexagon screw ISO4014 M10x55 8 8 A3K 5 090 100 11 Threaded stud ISO7434 M10x30 14H A3K 5 584 628 12 Device feet M10x51 mm Set of 4 pc 5 236 440 13 Thermal insulation D260 inspection port 8 718 572 451 0 14 Angle profile rails G215 LT160 5 261 230 Only for LT160 1 NPT LT160 1 NPT V1 14 Angle profile rails G215 LT200 5 261 232 Only for LT200 1 NPT LT200 1 NPT V1 14 Angl...

Page 20: ...10 Spare Parts Logalux LT160 1 LT200 1 LT300 1 6 720 811 745 2021 10 20 Fig 22 Spare parts for DHW tank Logalux LT160 1 LT300 1 US 6 720 810 502 14 2T 13 3 5 6 3 8 10 15 15 15 2 1 2 1 7 8 9 14 2 ...

Page 21: ... 9 Screw ISO4017 M10x30 A3K 10x 7 747 022 050 10 Hexagon screw ISO4014 M10x55 8 8 A3K 5 090 100 12 Device feet M10x51 mm Set of 4 pc 5 236 440 13 Thermal insulation D260 inspection port 8 718 572 451 0 14 Angle profile rails G215 LT160 5 261 230 Only for LT160 1 NPT V2 14 Angle profile rails G215 LT200 5 261 232 Only for LT200 1NPT V2 14 Angle profile rails G215 LT300 5 261 234 Only for LT300 1 NP...

Page 22: ...10 Spare Parts Logalux LT160 1 LT200 1 LT300 1 6 720 811 745 2021 10 22 Fig 23 Spare parts for DHW tank Logalux LT160 1 LT300 1 US 6 720 810 502 15 1T 2 5 5 6 2 4 3 1 3 11 2 13 ...

Page 23: ...37 168 5 Manhole cover D210 mm and stud bolt 63 014 370 Only for LT160 1 NPT LT160 1 NPT V1 06 2007 LT200 1 NPT LT200 1 NPT V1 06 2007 LT300 1 NPT LT300 1 NPT V1 06 2007 5 Manhole cover DN120 LT L 7 747 004 730 Only for LT160 1 NPT V2 07 2007 LT160 1 NPT V2 07 2007 LT160 1 NPT V2 07 2007 6 Sealing ring 120x152x10 mm 63 043 454 Only for LT160 1 NPT LT160 1 NPT V1 06 2007 LT200 1 NPT LT200 1 NPT V1 ...

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