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POWER TOOL SAFETY

6

BD4603

SAFETY GUIDELINES

1.   USE sander on horizontal surfaces only. Operating the sander when mounted 

      on non-horizontal surfaces might result in motor damage.

2.   TO STOP it from tipping over or moving when in use, the sander must be 

      securely fastened to a bench top or supporting surface.

3.   PLACE the sander so neither the user nor bystanders are forced to stand in 

      line with the abrasive belt or disc.

4. 

  MAKE SURE the sanding belt is installed in the correct direction. See directional

      arrow on back of belt.

5.   ALWAYS have the tracking adjusted properly so the belt does not run off the 

      pulleys.

6. 

  DO NOT USE sanding belts or discs that are damaged, torn or loose. Use only

 

      correct size sanding belt and disc. Narrower belts uncover parts that could

      trap fingers.

7.   MAKE SURE there are no nails or foreign objects in the part of the workpiece 

      to be sanded.

8.   ALWAYS HOLD the workpiece firmly when sanding. Keep hands away from

      sanding belt or disc. Sand only one workpiece at a time.

9.   ALWAYS HOLD the workpiece firmly on the table when using the disc sander 

      and when using the belt sander.

10. ALWAYS SAND ON THE DOWNWARD SIDE of the sanding disc when using 

      the disc sander. Sanding on the upward side of the disc could cause the 

      workpiece to fly out of position, resulting in injury.

11. ALWAYS maintain a minimum clearance of 1/16 in. (1.6 mm) or less between 

      the table or backstop and the sanding belt or disc.

12. DO NOT sand pieces of material that are too small to be safely supported.

13. KEEP fingers away from where the belt goes into the dust trap.

14. WHEN sanding a large workpiece, provide additional support at table height.

Summary of Contents for BD4603

Page 1: ...ELT DISC SANDER INSTRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product BD4603 CONTACT US BUCKTOOL FOXMAI...

Page 2: ......

Page 3: ...10 Operating instructions 11 Maintenance 16 Troubleshooting 18 Exploded view 19 Parts list 20 Warranty 23 TABLE OF CONTENTS SPECIFICATIONS Motor 120VAC 60Hz 5 0A Speed no load 3450RPM Belt size 4 x 36...

Page 4: ...t would settle on them Paint should be removed in such a manner as to minimize the amount of dust generated Areas where paint removal is occurring should be sealed with plastic sheeting of 4 miles thi...

Page 5: ...zed cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat The table on page 8 shows the correct size to use depending on cord length and nameplate amper...

Page 6: ...of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 NEVER LEAVE THE TOOL...

Page 7: ...disc Narrower belts uncover parts that could trap fingers 7 MAKE SURE there are no nails or foreign objects in the part of the workpiece to be sanded 8 ALWAYS HOLD the workpiece firmly when sanding Ke...

Page 8: ...ltage will damage the machine GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Figure 1 Figure 2 MOTOR SPECIFICATIONS...

Page 9: ...that have 3 pronged grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately grounded Use proper e...

Page 10: ...603 PACKAGE CONTENTS No Description Qty 1 Belt disc sander 1 2 Miter gauge 1 3 Belt backstop 1 4 hex bolt 1 5 Worktable 1 6 Table lock knob 1 7 washer 1 8 5 mm hex wrench 1 1 3 5 8 4 6 7 2 Package con...

Page 11: ...ob Belt tension lever Dust exhaust port 6 in diameter sanding disc Disc worktable On Off switch with safety key 4 in width 36 in length sanding belt Fence Belt sander support rod Worktable scale Mount...

Page 12: ...t 2 and tighten into threaded hole 3 3 Adjust worktable to level or any angle between 0 and 45 for sanding 1 Loosen the inner hex screw 1 using the 5 mm hex key and raise the belt bed 2 in the 90 degr...

Page 13: ...on system with the sander is strongly recommended It will maintain shop cleanliness and help prevent possible health hazards caused by wood dust The sander has two dust ports Slide the hose of your du...

Page 14: ...e disc loosen the table lock knob 4 adjust table square with disc and tighten the table lock knob 4 3 Loosen the screw 5 and secure the scale pointer 6 at 0 NOTE The disc table 2 can be tilted from 0...

Page 15: ...t 7 Readjust tracking knob 2 another 1 4 turn necessary The support rod is designed for adjusting the level of sanding belt To adjust please do the following 1 Loosen the lock nut 1 on the upper end o...

Page 16: ...of inside curves can be accomplished on the idler drum 1 Never attempt to sand the ends of a workpiece on the idler drum 1 Your belt disc sander belt station can sand vertically as well as horizontal...

Page 17: ...e plastic 4 back from new sanding disc 5 and carefully press sanding disc firmly in position around the sanding plate Make sure the disc is centered on the plate 4 Reinstall the disc cover 1 tighten f...

Page 18: ...sanding belt runs away from the disc slightly turn the tracking knob 8 counterclockwise up 11 Plug in the sander and turn the switch ON and OFF quickly to check if the sanding belt moves to either si...

Page 19: ...t develop full speed 1 Power line overloaded with lights other tools etc 2 Long wrong extension cord being used 3 Incorrect fuses or circuit breakers in power cord 1 Reduce the load on power line 2 Re...

Page 20: ...BD4603 19 EXPLODED VIEW...

Page 21: ...c t i w S 4 1 2 0 1 X 2 4 T S w e r c S s p i l i h P 5 1 1 r e v o c x o b y a l e R 6 1 1 y a l e R 7 1 1 x o b y a l e R 8 1 2 0 1 4 M w e r c s s p i l i h P 9 1 1 8 2 X 2 4 T S w e r c s s p i l...

Page 22: ...4 4 2 Z R 1 0 0 6 g n i r a e B 5 4 1 y e l l u p r e l d I 6 4 1 t f a h s r e l d I 7 4 1 m m 5 S h c n e r W x e H 8 4 1 V 5 2 1 F 0 0 1 r o t i c a p a C 9 4 1 b o n K g n i t s u j d A t l e B 0...

Page 23: ...u a G e r t i M 8 7 79 Philips Screw Flat washer Spring Washer M5 8 1 1 e l a c s e g u a G e r t i M 0 8 1 b o n k e g u a G r e t i M 1 8 1 r e v o C c s i D 2 8 1 e g u a G r e t i i M 3 8 1 r a b...

Page 24: ...NTY contact us bucktool foxmail com Skype bucktool foxmail com Having Problems Give us a chance to help you before returning this product Email bucktool foxmail com Skype bucktool foxmail com ONE YEAR...

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