BuckMaster 51 Manual Download

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MODEL 51 ROOM HEATER AND MODEL 51ZC

ZERO CLEARANCE CABINET

NON-CATALYST

SAFETY NOTICE

FEATURES

PREPARATIONS

INSTALLATION

OPERATION MAINTENANCE

SAFETY

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING
RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.

TESTED AND LISTED BY:  ITS/WARNOCK HERSEY, MIDDLETON, WI



MANUFACTURED BY
NEW BUCK CORPORATION - SPRUCE PINE, NC 28777

Revised 6/2001

Summary of Contents for 51

Page 1: ... IF THIS HEATER IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION INSTRUCTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA TESTED AND LISTED BY ITS WARNOCK HERSEY MIDDLETON WI MANUFACTURED BY NEW BUCK CORPORATION SPRUCE PINE NC 28777 Revised 6 2001 ...

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Page 3: ...earances Shields 20 Alcove Installation Clearances 21 SECTION V Freestanding Mobile Home Installation 23 SECTION VI Wood Heater Safety 28 SECTION VII Operation 29 SECTION VIII Troubleshooting 30 ZERO CLEARANCE CABINET MODEL 51ZC 32 Residential Installation 33 Mobile Home Installation 42 Preventive Maintenance And Safety Precautions 48 Removing Model 51 Room Heater From Model 51ZC Cabinet 49 Reinst...

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Page 5: ...ding to instructions provided in this manual Local building codes may apply therefore contact your local building inspector or fire marshal for necessary installation requirements and permits which may go beyond these instructions If appliance is installed in mobile homes DO NOT INSTALL IN SLEEPING ROOMS The Model 51 is approved for use in specified Zero Clearance fireplaces ZCF s Examine the maso...

Page 6: ... primary air which is controlled by the user burns the wood Secondary air is admitted into the firebox through the secondary air tubes at the top of the firebox This secondary air burns the impurities in the smoke released from the initial wood burning The temperature necessary for this combustion is maintained through the firebrick refractory If any more technical information is necessary contact...

Page 7: ...ion of the fireplace are important consid erations when installing a woodstove It is not necessary to direct connect this unit unless installed in an improper drawing fireplace or oversized flue The chimney should extend at least 3 above the roof and at least 2 above any point of the roof within 10 CAUTION REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE BEFORE YOU INSTALL YOUR STOVE...

Page 8: ...cleaner or whisk broom Flashlight 1 tube of RTV silicone Code 103 or 106 or high temperature rubber cement rated between 450o F 600o F 7 32 drill bit and drill Socket Rachet Set INSTALLATION PREPARATION Fireplace 1 Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace 2 Cover the hearth and adjacent floor areas with the drop cloths to prote...

Page 9: ...e top trim panel by sliding the rear lip of the top trim panel underneath the front lip of the mounting bracket already secured to top of unit POSITIONING THE HEATER NOTE It is not necessary to direct connect this unit unless installed in an improperly drawing fireplace or oversized flue It is recommended a chimney connector be installed from the appliance flue collar to the first fireplace chimne...

Page 10: ...nd repositioning in the slot With bar lift stove up in front Place insulation across front and the surface of hearth or bottom of fireplace to make complete seal 14 To check seal of panels use candle flame and go around the entire area sealed by silicone and insulation If flame leans toward inside of fireplace add additional insulation This ensures an airtight seal FINAL CHECK 1 Recheck the specif...

Page 11: ...DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED The connector and or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP A...

Page 12: ...e baffle and smoke shelf may be removed if necessary to provide room for these models Any other alteration to the unit will void ALL NBC manufacturer s responsibility and liability The warning label below must be attached to the back of the fire place Except for the NOTES above please follow the instructions for Masonry Insert Installation including Minimum Clearances for stove and floor protector...

Page 13: ...e floor behind the heater Next tilt the heater so that the back is on the drop cloth 5 If leg kit is to be used follow steps 1 5 Then obtain legs bolts washer nuts Attach the legs to holes in bottom of unit 6 If pedestal kit is being used open the corresponding freestanding kit and obtain the stand Place the stand against the bottom of the heater angle side to heater at the marked line Center the ...

Page 14: ...ODES DETERMINING THE CHIMNEY LOCATION A CEILING EXIT Using Single Wall Pipe and UL 103 HT type chimney system listed with manufacturer in this section of manual 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of ...

Page 15: ... 1 Mark the plumb line on the wall directly behind the center of the heater See Figure 6 NOTE When using 24 ga minimum blue or black steel pipe maintain 18 between pipe and ceiling 2 Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow Figure 5 Figure 6 ...

Page 16: ... 24 ga minimum blued or black steel connector pipe DO NOT use galvanized pipe Connect each section so the crimped end faces downward and secure each section to each other using three 3 sheet metal screws or rivets C Wall Exit Into Masonry Using Single Wall Pipe 1 Before connecting these units to a masonry chimney determine that the masonry fireplace wall pass through connector thimble meets the NF...

Page 17: ... with high temperature cement 2 Once the through the wall thimble codes are met simply connect the chimney collar to the wall pass through connector using 24 ga minimum blued or black steel connector pipe as follows a Maintain 1 4 rise per foot horizontal length from the appliance to the chimney b Connect each section so the crimped end faces downward c Secure each section to each other using at l...

Page 18: ...l connector 8 Selkirk Metal Bestos Model SSII Type HT Chimney System 4 8 Metal Fab Type DW double wall connector 8 Metal Fab 2100 HT chimney 5 8 Air Jet 6 Jakes Evans For measurements refer to page 23 For minimum clearances see pages 19 20 Alcove Installation Clearances Must use 6 Double Wall Connector and 6 Type HT Pipe listed for close clearance reduction listed in this manual For measurements r...

Page 19: ...ted by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION The unit is painted with a specially formulated high temperature paint that cures during the first t...

Page 20: ...MODEL 51 16 15 18 10 4 6 20 NOTE All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector The clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on next page BACK WALL SIDE WALL A E B F C C D G C D D G ...

Page 21: ...STIBLES DOUBLE WALL WITH SHIELDS Figure 10 MODEL A B C D E F G MODEL 51 14 6 10 6 4 6 20 NOTE All clearances are to combustibles with all low clearance shields and double wall pipe and minimum floor protector BACK WALL SIDE WALL A E B F C C D G D D C G ...

Page 22: ...self tapping screws in through shield into stove 3 Drill two 2 3 16 holes in the sides of the stove where the shield meets the front side Insert two 2 3 8 self tapping screws 4 Taking brass trim loosen the two 2 3 8 self tapping screws at front of unit Slide the brass trim flat side against stove until round part meets front of shield Tighten screws 5 Next loosen two 2 top screws holding side shie...

Page 23: ... INSTALLATION CLEARANCES Figure 11 MODEL A B C D E MODEL 51 14 6 10 84 36 NOTE Clearances to be used with double wall low clearance pipe and low clearance shield kit only BACK WALL SIDE WALL A C D B E B C E A ...

Page 24: ...ipe Close Clearance Alcove Double Wall Close Clearance Shields MODEL 51 Sidewall to Combustible Rear to Combustible Connector to Backwall Corner to Combustible Front Floor Protector Side Floor Protector Rear Floor Protector Alcove Maximum Depth Alcove Minimum Height 16 15 18 10 20 4 6 16 6 10 10 20 4 6 14 6 10 6 20 4 6 14 6 10 N A 20 4 6 36 84 ...

Page 25: ...Plug the power cord into a 115V AC outlet to test the motor and fan when using with optional motor 3 Check the primary air draft control to ensure it operates freely 4 Remove any items from within the firebox Spread the drop cloth on the floor behind the heater Next tilt the heater so that the back is on the drop cloth 5 Open the proper outside air freestanding kit and obtain the stand Place the s...

Page 26: ... a 4 1 4 diameter hole in the pad and continue through the floor CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN TAINED MOVE OPENING AND OR REPOSITION HEATER LOCATION IF NECESSARY 9 Now reposition the pedestal stand and set on the pad being sure to line the stand up with the reference marks 10 Using an electric drill and 3 8 masonry bit drill four 4 holes in the protective p...

Page 27: ...gure 12 Figure 12 Ceiling Exit Using Close Clearance listed chimney 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney hole 24 min 610 mm OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBLE HOME IS NOT UNDERPEN...

Page 28: ... AIR SPACING REQUIRED 3 Add additional pipe until both of the following are met a Chimney pipe is 3 feet higher than roof at the point where it penetrates the roof b Chimney pipe height is at least 2 feet higher than any part of the roof within 10 feet of the chimney See Figure 12 4 Next install a New Buck Corporation chimney connector to the flue of the heater 5 Using double wall chimney connecto...

Page 29: ...lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR T...

Page 30: ...NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY DISPOSAL OF ASHES Ashes should be placed in a metal container...

Page 31: ...e use of grates andirons or other methods of supporting the fuel 5 Lay several pieces of dry kindling on top of the newspaper 6 Place three or four small pieces of firewood 2 3 in diameter on top of the kindling 7 Light the newspaper in the front Close and latch the door Don t leave the fire unattended at this point The draft system of the heater should start quickly It may be necessary to preheat...

Page 32: ...r chimney draft 1 Check for and remove obstruction 2 a Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit Gasket under front bottom of stove if needed b Check seal if using direct connect and correct 3 Open manual damper and wire shut with stainless steel wire or remove damper 4 Burn dry seasoned wood 5 Improper chimney height or wrong size flue is being used Cooler te...

Page 33: ...oor latch 1 a Smoke shelf in chimney is filled with creosote ash b Chimney may need wind diverter Raise chimney for better draft 1 a Smoke shelf in chimney is filled with creosote ash b Chimney may need wind diverter Raise chimney for better draft 2 Crack door for 15 seconds before fully opening door 1 Improper regulation of draft or inlet air 2 Improper door fitting 1 Gusts of Wind 1 Wind gusts b...

Page 34: ...any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the Buck Stove is owned by the original purchaser NBC will repair or replace at its option any part defective in materials or workmanship with the exception of electrical motors wiring switches and components optional and standard ac...

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Page 36: ...on with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non use Some states do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to you D All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative Repairs or attempte...

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