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Property of Broadband Telecom Power Inc.

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus or BTCPower without written permission.

BTCPower 350 KW EVSE Installation manual

Draft

Page 19 of 23

11. Power Conversion Tower Template

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Summary of Contents for EVSE

Page 1: ...s for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 1 of 23 350 KW EVSE CHARGER DOCUMENT TITLE BTC Power EVSE Power Charger Installation and User Manual REVISION HISTORY Rev Date ECN Description of BTCPower EVSE ORIGINATOR Draft 10 19 18 ...

Page 2: ...ce connection 15 6 Mounting procedures 16 7 Operation 17 a Error codes 17 b Communication cabling between dispenser and tower 17 c Charging a vehicle 17 10 Dispenser Template 18 11 Power Conversion Tower Template 19 12 Maintenance 20 a Maintenance Precautions 20 b Maintenance Items 20 c Visual Check Items 20 d Replacement of Fixed Life Components 20 13 Warranty 20 14 Appendix 20 PLEASE NOTE This u...

Page 3: ...n this manual may result in serious injury Follow all rules codes and laws that apply to your area and installation guidelines IMPORTANT SAFETY INSTRUCTIONS The following symbols may be found in your handbook or on labels affixed to your conductive charge station DANGER Danger indicates a hazard or unsafe practice which if not avoided will result in severe injury or possibly death WARNING Warning ...

Page 4: ...RNING This device utilizes high voltages do not attempt to install this equipment if you are not a qualified electrician 2 1 ADA Consideration STANDARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities is applicable when choosing the location and placement of all Electric Vehicle Supply Equipment The following is a direct excerpt from the 2010 ADA Standards for Accessible Design http www ada ...

Page 5: ...d those changes and responses to public comments received on these topics The document Guidance on the 2010 ADA Standards for Accessible Design can be downloaded from http www ada gov For information about the ADA including the revised 2010 ADA regulations please visit the Department s website www ADA gov or for answers to specific questions call the toll free ADA Information Line at 800 514 0301 ...

Page 6: ... 2 50 kW 2 Power Module 3 50 kW 3 Power Module 4 50 kW 4 Power Module 5 Output Contactors power module 1 6 Output Contactors power module 2 7 Output Contactors power module 3 8 Output Contactors power module 4 9 Air Cooling Vent 10 Master Controller 11 Safety Relays 12 24vdc Power Supply 13 5 12 15 15 vdc Power Supply 14 Output Section 15 Input Section 16 Optical Modem Transceiver Option 200 KW Po...

Page 7: ...or rated display and touch screen 2 Encrypted insert card reader 3 High security lock 4 High powered CHAdeMO coupler 5 High powered CCS Combo charge coupler 6 LED lighting 7 Stop button Function key 1 8 Start button Function key 2 9 Function key 3 350 KW Charge Dispenser Component Description Equipment specifications System Components Copy DESCRPTION PART NUMBER 1 DCFC Power Box Single Output 2 DC...

Page 8: ...se 10 432 528 VAC Output voltage range CCS only 200 920 VDC Output voltage range CHAdeMO only 50 500 VDC Maximum output current CCS only non continuous 500 Amps Maximum output current CCS only continuous 500Amps Please see note below Note Rating of the H S liquid cooled cable subsystem is to be evaluated for continuous operation Rating of all other components except H S liquid cooled cable are rat...

Page 9: ...tomo Electric 250 Amp Non Continuous 3 DCFC Power Box specifications AC to DC Power Converter Specifications Per Power Box 2 Req BTC PN EVPC 200 2 480 3 Dual Output BTC PN EVPC 200 1 480 3 Single Output Parameter Specification Specification Input Voltage Range 480 VAC three phases 10 10 480 VAC three phases 10 10 Input Current 480 VAC 240 Amps 240 Amps Frequency 47 63 Hz for three phase inputs 47 ...

Page 10: ...er temperature Self protected and latched Self protected and latched Input AC Over voltage detection 1msec non latched 1msec non latched Input AC Under voltage detection 1msec non latched 1msec non latched Input AC Over Current 1msec latched 1msec latched Input AC fused Input AC GFCI GFCI module range 30 mA GFCI module range 30 mA Output DC over voltage 570 VDC latched 570 VDC latched Output DC sh...

Page 11: ...rom converter to dispenser single and dual high output configuration From power stages Wire range Openings per pole terminal lug Terminal Lug NSI Ind PN Torque requirement 1000 500 2 1000L2 550 LB IN DC Output Terminal Lugs Channel A and B Torque requirement per UL E file Mersen MPDB63153 Terminal block primary side from converter Terminal block secondary side to dispenser Wire In lbs Wire In lbs ...

Page 12: ...mponents except H S liquid cooled cable are for continuous 500 Amp operation Maximum Output Power CHAdeMO 100 KW Maximum DC Output Current CHAdeMO non continuous 250 Amps Maximum DC Output Current CHAdeMO continuous 200 Amps Minimum Current In current mode 5 Amps DC power input voltage range 50 920 VDC DC power input current range 5 Amps 500 Amps Outdoor enclosure NEMA 4 IP 54 equivalent Chilled 5...

Page 13: ...tinuous 500 Amp operation Minimum Current In current mode 5 Amps DC power input voltage range 50 920 VDC DC power input current range 5 Amps 500 Amps Outdoor enclosure NEMA 4 IP 54 equivalent Chilled 50 50 ethylene glycol 20 C input Temperature Flow rate 10 l min Weight 600 lbs 350 50 KW Dispenser DC input terminal block and wire gage LINE SIDE PART NUMBER WIRE RANGE OPENINGS PER POLE PART NUMBER ...

Page 14: ...uced or used as the basis for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 14 of 23 Auxiliary 120 VAC Single Phase 20 Amps Optical Transceiver Connection and fiber requirements Suggest Industrial wide temperature ...

Page 15: ...ation for additional details Cable Length o 4 5 meter outside length standard o Optional longer length available Cable Management System o None This will be a non retractable cable system 7 Electrical and communication service connection Dispenser requirements The dispenser requires the following a DC input from the tower b Auxiliary power from main circuit panel The auxiliary power is used to pow...

Page 16: ...e expansion studs to anchor the steel dispenser and cabinet with the BTCP EV Charging Station WARNING BTCP EV Charging Station can only be installed onto undamaged concrete slab A minimum of 4 expansion bolts should be mounted on the bottom enclosure foot To install the expansion studs please follow the following steps Installation Steps 1 Drill a hole at location specified Clean holethoroughly PL...

Page 17: ...d fault that results in out of service Press STOP and then START to restart the application to clear the fault 240 Over temperature This is a hard fault that results in out of service Press STOP and then START to restart the application to clear the fault 260 Charger door is open Front or side door is not completely closed Please close the door and try again 270 Emergency Stop Please turn ESTOP kn...

Page 18: ...adband Telecom Power Inc and will not be copied reproduced or used as the basis for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 18 of 23 10 Dispenser Template ...

Page 19: ...Telecom Power Inc and will not be copied reproduced or used as the basis for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 19 of 23 11 Power Conversion Tower Template ...

Page 20: ...her assistance when you replace the parts Power feed cable Approximately three 3 years Intake and exhaust filters Approximately three 3 years Please keep in mind that the replacement interval of each part can vary depending on for example the usage environment of the device 13 Warranty LIMITED WARRANTY ELECTRIC VEHICLE SUPPLY EQUIPMENT BTCPower shall provide the following warranty with respect to ...

Page 21: ...nsequential damages whether for breach of contract tort or otherwise or whether arising out of the use of or inability to use the product even if BTCPower or an authorized BTCPower representative or dealer has been advised of the possibility of such damages or of any claim by any other party Some states do not allow the exclusion or limitation of incidental damages for some products so the above l...

Page 22: ...eproduced or used as the basis for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 22 of 23 Appendix Input and Output Power Box Power Box Ground Lug Output Terminal Block Inputput Terminals Power Box Ground Lug ...

Page 23: ...om Power Inc and will not be copied reproduced or used as the basis for sale or manufacture of apparatus or BTCPower without written permission BTCPower 350 KW EVSE Installation manual Draft Page 23 of 23 Appendix Cont Dispenser Dispenser Ground Lug ...

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