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SAFETY CONSIDERATIONS

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in dangerous

operation, personal injury, death, or property damage.
Improper installation, adjustment, alteration, service,

maintenance, or use can cause carbon monoxide poisoning,

explosion, fire, electrical shock, or other conditions which

may cause personal injury or property damage. Consult a

qualified service agency, local gas supplier, or your

distributor or branch for information or assistance. The

qualified service agency must use only factory--authorized

and listed kits or accessories when modifying this product.

!

WARNING

FURNACE RELIABILITY HAZARD

Failure to follow this caution may result in unit component

damage.
Application of this furnace should be indoors with special

attention given to vent sizing and material, gas input rate,

air temperature rise, unit leveling, and unit sizing.

CAUTION

!

Installing and servicing heating equipment can be hazardous due

to gas and electrical components.

Only trained and qualified

personnel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations

must be performed by trained service personnel. When working

on heating equipment, observe precautions in literature, on tags,
and on labels attached to or shipped with furnace and other safety

precautions that may apply.
These instructions cover minimum requirements and conform to

existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,

especially those that may not have kept up with changing

residential construction practices. We require these instructions as
a minimum for a safe installation.

CUT HAZARD

Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care

and wear appropriate protective clothing, safety glasses and

gloves when handling parts, and servicing furnaces.

CAUTION

!

Wear safety glasses, protective clothing and work gloves. Have

fire extinguisher available during start--up and adjustment

procedures and service calls.

This is the safety--alert symbol

. When you see this symbol on

the furnace and in instructions or manuals, be alert to the potential

for personal injury.
Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which

will

result in

severe personal injury or death. WARNING signifies a hazard

which

could

result in personal injury or death. CAUTION is used

to identify hazards which

may

result in minor personal injury or

product and property damage. NOTE is used to highlight

suggestions which will result in enhanced installation, reliability,
or operation.

1. Use only with type of gas approved for this furnace. Refer

to the furnace rating plate.

2. Install this furnace only in a location and position as spe-

cified in the “Location” section of these instructions.

3. Provide adequate combustion and ventilation air to the

furnace space as specified in “Air for Combustion and

Ventilation” section.

4. Combustion products must be discharged outdoors. Con-

nect this furnace to an approved vent system only, as spe-

cified in the “Venting” section of these instructions.

5. Never test for gas leaks with an open flame. Use a com-

mercially available soap solution made specifically for the
detection of leaks to check all connections, as specified in
the “Gas Piping” section.

6. Always install furnace to operate within the furnace’s in-

tended temperature--rise range with a duct system which

has an external static pressure within the allowable range,
as specified in the “Start--Up, Adjustments, and Safety
Check” section. See furnace rating plate.

7. When a furnace is installed so that supply ducts carry air

circulated by the furnace to areas outside the space con-

taining the furnace, the return air shall also be handled by
duct(s) sealed to the furnace casing and terminating out-

side the space containing the furnace. See “Air Ducts” sec-
tion.

8. A gas--fired furnace for installation in a residential garage

must be installed as specified in the warning box in the
“Location” section.

9. The furnace may be used for construction heat provided

that the furnace installation and operation complies with
the first CAUTION in the LOCATION section of these in-

structions.

10. These Multipoise Gas--Fired Furnaces are CSA (formerly

A.G.A. and C.G.A.) design--certified for use with natural
and propane gases (see furnace rating plate) and for install-

ation in alcoves, attics, basements, closets, utility rooms,
crawlspaces, and garages. The furnace is factory--shipped
for use with natural gas. A CSA (A.G.A. and C.G.A.) lis-

ted accessory gas conversion kit is required to convert fur-
nace for use with propane gas.

11. See Fig. 1 for required clearances to combustible construc-

tion.

12. Maintain a 1--in. (25 mm) clearance from combustible ma-

terials to supply air ductwork for a distance of 36 in. (914
mm) horizontally from the furnace. See NFPA 90B or loc-

al code for further requirements.

13. These furnaces SHALL NOT be installed directly on car-

peting, tile, or any other combustible material other than

wood flooring. In downflow installations, factory access-
ory floor base MUST be used when installed on combust-

ible materials and wood flooring. Special base is not re-
quired when this furnace is installed on manufacturer’s

Coil Assembly Part No. CNRV, CNPV, CAP, or CAR or
when Coil Box Part No. KCAKC is used. See Fig. 1 for
clearance to combustible construction information.

315AA

V

Summary of Contents for start-up and

Page 1: ...R DUCTS 13 General Requirements 13 Ductwork Acoustical Treatment 13 Supply Air Connections 14 Upflow and Horizontal Furnaces 14 Downflow Furnaces 15 Return Air Connections 18 Downflow Furnaces 18 Upflow and Horizontal Furnaces 18 GAS PIPING 19 ELECTRICAL CONNECTION 20 ACCESSORIES 22 VENTING 22 START UP ADJUSTMENT AND SAFETY CHECK 34 General 34 Start Up Procedures 37 Adjustments 37 Check Safety Con...

Page 2: ...njury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation 1 Use only with type of gas approved for this furnace Refer to the furnace rating plate 2 Install this furnace only in a location and position as spe cified in the Location section of these instructions 3 Provide adequate combustion and ventilation air to t...

Page 3: ...3 A10269 Fig 1 Clearances to Combustibles 315AAV ...

Page 4: ...Washington DC 20001 www AGA org Combustion and Ventilation Air Section 9 3 NFPA 54 ANSI Z223 1 2009 Air for Combustion and Ventilation Duct Systems Air Conditioning Contractors Association ACCA Manual D Sheet Metal and Air Conditioning Contractors National Association SMACNA or American Society of Heating Refrigeration and Air Conditioning Engineers ASHRAE 2001 Fundamentals Handbook Chapter 34 or ...

Page 5: ...n 508 mm round or 14 1 2 x 19 1 2 in 368 x 495 mm rectangle c For 1600 CFM 22 in 559 mm round or 14 1 2 x 22 1 16 in 368 x 560mm rectangle d For airflow requirements above 1800 CFM see Air Delivery table in Product Data literature for specific use of single side inlets The use of both side inlets a combination of 1 side and the bottom or the bottom only will ensure adequate return air openings for...

Page 6: ...e all combustion and circulating air requirements are met in addition to all local codes and ordinances WARNING The following types of furnace installations may require OUTDOOR AIR for combustion due to chemical exposures S Commercial buildings S Buildings with indoor pools S Laundry rooms S Hobby or craft rooms and S Chemical storage areas If air is exposed to the following substances it should n...

Page 7: ...taining the furnace This prevents a negative pressure condition as created by the circulating air blower causing a flame rollout and or drawing combustion products into the structure The furnace is controlled by a thermostat It may not be hot wired to provide heat continuously to the structure without thermostatic control Clean outside air is provided for combustion This is to minimize the corrosi...

Page 8: ...1 2 200 62 2 3 300 93 4 4 400 124 5 5 500 155 7 6 600 186 8 7 700 218 0 0 20 3 150 89 1 4 200 118 9 5 250 148 6 3 300 93 4 4 950 140 1 6 600 186 8 8 250 233 6 9 900 280 3 11 550 327 0 0 10 6 300 178 3 8 400 237 8 10 500 297 3 6 600 186 8 9 900 280 3 13 200 373 7 16 500 467 2 19 800 560 6 23 100 654 1 0 00 NP NP NP NP NP NP NP NP NP NP Not Permitted AIR FOR COMBUSTION AND VENTILATION Provisions for...

Page 9: ...combined input of all gas appli ances in the space per Table 2 and b Not less than the sum of the areas of all vent connect ors in the space CIRCULATING AIR DUCTS 6 MIN FRONT Ü CIRCULATING AIR DUCTS VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX UNCONFINED SPACE INTERIOR HEATED SPACE CLEARANCE IN FRONT OF COMBUSTION AIR OPENINGS SHALL BE...

Page 10: ...ent ventilation and dilution of flue gases However in buildings with unusually tight construction additional air MUST be provided using the methods de scribed in the Outdoor Combustion Air Method section 4 Unusually tight construction is defined as Construction with a Walls and ceilings exposed to the outdoors have a con tinuous sealed vapor barrier Openings are gasketed or sealed and b Doors and ...

Page 11: ...rd this panel when bottom return air is used To remove bottom closure panel perform the following 1 Tilt or raise furnace and remove 2 screws holding bottom filler panel See Fig 9 2 Rotate bottom filler panel downward to release holding tabs 3 Remove bottom closure panel 4 Reinstall bottom filler panel and screws HORIZONTAL INSTALLATION FIRE EXPLOSION AND CARBON MONOXIDE POISONING HAZARD Failure t...

Page 12: ...e and discard this panel when bottom return air is used To remove bottom closure panel perform the following 1 Tilt or raise furnace and remove two screws holding bot tom filler panel See Fig 9 2 Rotate bottom filler panel downward to release holding tabs 3 Remove bottom closure panel 4 Reinstall bottom filler panel and screws Side Return Air Inlet These furnaces are shipped with bottom closure pa...

Page 13: ...8 Filter Arrangement CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death Never operate a furnace without a filter or with filter access door removed WARNING There are no provisions for an internal filter rack in these furnaces A field supplied accessory external filter rack is required Refer to the instructions supplied with the external filter ...

Page 14: ... All accessories MUST be connected to duct external to furnace main casing NOTE For horizontal applications the top most flange may be bent past 90_ to allow the evaporator coil to hang on the flange temporarily while the remaining attachment and sealing of the coil are performed Downflow Furnaces Connect supply air duct to supply air outlet on furnace Bend flange inward past 90_ with wide duct pl...

Page 15: ...R ROD 8 203mm MIN FOR DOOR REMOVAL OUTER DOOR ASSEMBLY A10130 Fig 15 Horizontal Unit Suspension METHOD 2 USE 4 8 x 3 4 19 mm SHEET METAL SCREWS FOR EACH STRAP THE STRAPS SHOULD BE VERTICAL AGAINST THE FURNACE SIDES AND NOT PULL AWAY FROM THE FURNACE SIDES METHOD 1 FOLD ALL STRAPS UNDER FURNACE AND SECURE WTH 4 8 x 3 4 19 mm SHEET METAL SCREWS 2 SCREWS IN SIDE AND 2 SCREWS IN BOTTOM A10131 Fig 16 H...

Page 16: ...TIONS OF THE TOP AND TWO SIDES OF THE FURNACE JACKET AND BUILDING JOISTS STUDS OR FRAMING GAS ENTRY 17 3 4 451mm OVERALL 4 3 4 121mm UNDER DOOR 1 25mm UNDER FURNACE EXTEND OUT 12 305mm FROM FACE OF DOOR WHEN USED WITH SINGLE WALL VENT CONNECTIONS UNION 152mm 451mm 559mm A10164 Fig 17 Typical Attic Installation A02075 Fig 18 Upflow Return Air Configurations and Restrictions 315AAV ...

Page 17: ...17 A02163 Fig 19 Downflow Return Air Configurations and Restrictions A02162 Fig 20 Horizontal Return Air Configurations and Restrictions 315AAV ...

Page 18: ...40 2005 1970 Maximum 2200 0 1 0 2200 2190 2190 2180 2155 2145 2125 2100 2080 2020 135 22 Low Heat 1700 1430 0 1 0 1700 1700 1700 1700 1700 1695 1700 1695 1685 1670 High Heat 1915 1725 0 1 0 1900 1905 1915 1915 1915 1915 1915 1915 1915 1915 2 Ton A C Cooling 700 0 0 50 700 700 700 700 665 2 1 2 Ton A C Cooling 875 0 0 50 870 870 865 865 865 3 Ton A C Cooling 1050 0 0 50 1010 1030 1050 1050 1050 3 1...

Page 19: ...d the maximum length shall not exceed 36 in 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of copper tubing for gas piping is NOT approved by the state of Massachusetts Refer to Table 6 for recommended gas pipe sizing Risers must be used to connect to furnace and to meter Support all gas piping with appropriate straps hangers etc Us...

Page 20: ...ry or death Blower access panel door switch opens 115 v power to control No component operation can occur Do not bypass or close switch with panel removed WARNING See Fig 25 for field wiring diagram showing typical field 115 v wiring Check all factory and field electrical connections for tightness Field supplied wiring shall conform with the limitations of 63_F 33_C rise ELECTRICAL SHOCK AND FIRE ...

Page 21: ...ve the J Box Do NOT remove green ground screw inside J Box See Fig 23 2 Cut wire tie on loop in furnace wires attached to J Box 3 Move J Box to desired location 4 Fasten J Box to casing with the two screws removed in Step 1 5 Route J Box wires within furnace away from sharp edges rotating parts and hot surfaces Electrical Connection to J Box Electrical Box on Furnace Casing Side See Fig 24 FIRE OR...

Page 22: ...lation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Connect an accessory Electronic Air Cleaner if used us ing 1 4 in female quick connect terminals to the two male 1 4 in quick connect terminals on the control board marked EAC 1 and EAC 2 The terminals are rated for 115VAC 1 0 ...

Page 23: ...ig 25 Field Wiring Diagram 24 V THERMOSTAT TERMINALS PL2 HOT SURFACE IGNITER INDUCER MOTOR CONNECTOR 115 VAC L2 NEUTRAL CONNECTIONS 115 VAC L1 LINE VOLTAGE CONNECTIONS EAC 1 TERMINAL 115 VAC 1 0 AMP MAX PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR PL3 ECM BLOWER HARNESS CONNECTOR TRANSFORMER 24 VAC CONNECTIONS 3 AMP FUSE STATUS AND COMM LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNE...

Page 24: ...t system or vent connectors may need to be resized Vent systems or vent connectors must be sized to approach minimum size as determined using appropriate table found in the current edition of NFGC General Venting Requirements Follow all safety codes for proper vent sizing and installation requirements including local building codes the National Fuel Gas Code NFPA 54 ANSI Z223 1 2009 NFGC Parts 12 ...

Page 25: ...g these figures A03180 Fig 29 Two Stage Furnace with Single Speed Heat Pump Dual Fuel See notes 1 2 3 4 6 8 9 10 12 13 and 15 on the page following these figures A03178 Fig 30 Two Stage Furnace with Two Speed Heat Pump Dual Fuel See notes 1 2 4 11 14 15 and 16 on the page following these figures A03181 Fig 31 Dual Fuel Thermostat with Two Stage Furnace and Single Speed Heat Pump 315AAV ...

Page 26: ...Furnace and Two Speed Heat Pump See notes 2 11 and 12 on the page following these figures A03183 Fig 33 Two Stage Thermostat with Two Stage Furnace and Two Speed Air Conditioner See notes 1 and 2 on the page following these figures A03184 Fig 34 Single Stage Thermostat with Two Stage Furnace and Two Speed Air Conditioner 315AAV ...

Page 27: ...figuration Option No 10 Dual Fuel Selection must be turned ON in all dual fuel applications 10 NO connection should be made to the furnace HUM terminal when using a Thermidistat 11 Optional connection If wire is connected dip switch SW1 2 on furnace control should be set in ON position to allow Thermidistat Thermostat to control furnace staging 12 Optional connection If wire is connected ACRDJ jum...

Page 28: ...28 A10133 Fig 35 Chimney Inspection Chart 315AAV ...

Page 29: ...nformation on condensate drains b Indicates the chimney exceeds the maximum permiss ible size in the tables the chimney should be rebuilt or relined to conform to the requirements of the equip ment being installed and the authority having jurisdic tion A chimney without a clay tile liner which is otherwise in good condition shall be rebuilt to conform to ANSI NFPA 211 or be lined with a UL listed ...

Page 30: ...model furnaces A field supplied 4 in 102 mm to 5 in 127 mm or 4 in 102 mm to 6 in 152 mm sheet metal increaser fitting is required when 5 in 127 mm or 6 in 152 mm vent connector is used See Fig 36 48 Venting Orientation for approved vent configurations NOTE Vent connector length for connector sizing starts at furnace vent elbow The 4 in 102 mm vent elbow is shipped for upflow configuration and may...

Page 31: ... 8 9 on the pages following these figures A03209 Fig 37 Upflow Application Vent Elbow Right SEE NOTES 1 2 3 4 5 7 8 9 on the page following these figures A03210 Fig 38 Downflow Application Vent Elbow Up then Left SEE NOTES 1 2 4 5 7 8 9 on the page following these figures A03211 Fig 39 Downflow Application Vent Elbow Up 315AAV ...

Page 32: ...flow Application Vent Elbow Up then Right SEE NOTES 1 2 4 7 8 9 on the page following these figures A03213 Fig 42 Horizontal Left Application Vent Elbow Left SEE NOTES 1 2 4 5 7 8 9 on the page following these figures A03214 Fig 43 Horizontal Left Application Vent Elbow Right then Up SEE NOTES 1 2 4 7 8 9 on the page following these figures A03218 Fig 44 Horizontal Right Application Vent Elbow Rig...

Page 33: ...B vent where required refer to Note 1 above 5 A 4 in 102 mm single wall 26 ga min vent must be used inside furnace casing and when the factory approved Downflow Vent Guard Kit is used external to the furnace See Table 17 for accessory listing 6 Accessory Downflow Vent Guard Kit required in downflow installations with lower vent configuration See Table 17 for accessory listing 7 Chimney Adapter Kit...

Page 34: ... mechanical venter START UP ADJUSTMENT AND SAFETY CHECK General FIRE HAZARD Failure to follow this warning could result in personal injury death or property damage This furnace is equipped with manual reset limit switches in the gas control area The switches open and shut off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switche...

Page 35: ...e control board Manually close blower door switch Turn Setup DIP switch SW1 6 ON See Fig 26 53 and Table 10 NOTE The furnace control allows all components except the gas valve to be run for short period of time This feature helps diagnose a system problem in case of a component failure Component test feature will not operate if any thermostat signal is present at the control Refer to service label...

Page 36: ...nse circuit failure Software check error Reset power to clear lockout Replace control if status code repeats 11 Indicates the blower motor tested OK Visual check of inducer motor and hot surface igniter required 25 SETUP ERROR Same as code 25 above 41 BLOWER MOTOR FAULT Indicates blower motor failed test Check blower wiring and furnace control To repeat component test turn setup switch SW1 6 OFF a...

Page 37: ...e Fig 49 and turn low heat adjusting screw 3 16 or smaller flat tipped screwdriver counterclockwise out to decrease input rate or clockwise in to increase input rate NOTE DO NOT set low heat manifold pressure less than 1 4 In W C or more than 1 7 In W C for natural gas If manifold pressure is outside this range change main burner orifices i Install low heat regulator adjustment cap j Move setup sw...

Page 38: ...r than 0 5 In W C 4 Ensure Low Heat Rise Adjust switch SW1 3 on furnace control is in ON position when a bypass humidifier is used See Fig 26 for switch loca tion 5 Make sure proper model plug is installed d Remove thermostat jumpers and release blower access door switch e Repeat Steps a through c as required to adjust for high heat temperature rise f When correct high heat input rate and temperat...

Page 39: ...nuous Fan Low Speed Cooling Air flow The ECM blower motor can be adjusted for continu ous fan speeds different than heating or cooling fan speed See Table 5 Air Delivery CFM With Filter Select the required continuous fan airflow from Fig 57 The continuous fan speed is also the fan speed for low speed cooling when furnace is used with a 2 speed cool ing unit Adjust the Continuous Fan CFM to match t...

Page 40: ...40 A08464 Fig 53 Wiring Diagram 315AAV ...

Page 41: ...1 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 36 100 200 500 92 39 78 196 37...

Page 42: ...1 4 43 3 4 1 5 43 3 5 1 5 43 3 6 1 6 925 44 3 5 1 5 43 3 2 1 4 43 3 3 1 4 43 3 4 1 5 950 44 3 4 1 5 44 3 5 1 5 44 3 6 1 6 43 3 2 1 4 975 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 5 1 5 1000 45 3 7 1 6 45 3 8 1 7 44 3 2 1 4 44 3 4 1 5 ALTITUDE RANGE FT M AVG GAS HEAT VALUE BTUH CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 Orifice No Manifold Pressure High Low Orifice No Manifold Pressure H...

Page 43: ...50 47 3 5 1 5 47 3 6 1 6 47 3 8 1 6 46 3 4 1 5 ALTITUDE RANGE FT M AVG GAS HEAT VALUE AT ALTITUDE BTUH CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low USA 7001 to 8000 2134 to 2438 650 44 3 6 1 6 43 3 2 1 4 43 3 4 1 5 43 3 5 1 5 675 44 3 ...

Page 44: ...1 6 44 3 5 1 7 43 3 2 1 5 43 3 3 1 6 925 44 3 2 1 5 44 3 3 1 6 44 3 5 1 6 44 3 6 1 7 950 45 3 7 1 8 45 3 8 1 8 44 3 3 1 6 44 3 4 1 6 975 46 3 7 1 8 46 3 8 1 8 45 3 8 1 8 44 3 2 1 5 1000 46 3 5 1 7 46 3 6 1 7 46 3 8 1 8 45 3 7 1 8 SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE RANGE FT M AVG GAS HEAT VALUE BTUH CU FT 0 58 0 60 0 62 0 64 Orifice No Manifold Pressure High Low Orifice No Manifold Pressure H...

Page 45: ...8 850 48 3 7 1 7 48 3 8 1 8 47 3 4 1 6 47 3 5 1 7 ALTITUDE RANGE FT M AVG GAS HEAT VALUE AT ALTITUDE BTUH CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low USA 7001 to 8000 2134 to 2438 650 44 3 3 1 6 44 3 4 1 6 44 3 5 1 7 43 3 2 1 5 675 45...

Page 46: ... surface igniter glows when inducer motor is disconnected shut down furnace immediately e Determine reason pressure switch did not function properly and correct condition f Turn off 115 v power to furnace g Reconnect inducer motor wires replace outer door and turn on 115 v power h Blower will run for 90 seconds before beginning the call for heat again i Furnace should ignite normally Checklist 1 P...

Page 47: ...e last 7 Status Codes in order of occurrence 1 To retrieve status codes proceed with the following NOTE NO thermostat signal may be present at control and all blower OFF delays must be completed a Leave 115 v power to furnace turned on b Remove outer access door c Look into blower access door sight glass for current LED status d Remove blower access door NOTE The Status Codes cannot be retrieved b...

Page 48: ...rvice as neces sary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspect the vent pipe vent system before each heating sea son for rust corrosion water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect...

Page 49: ...g and set screw contacts the flat portion of the motor shaft Loosen set screw on blower wheel and reposition if neces sary 12 Spin the blower wheel by hand to verify that the wheel does not rub on the housing 13 Reinstall blower assembly in furnace 14 Reinstall 2 screws securing blower assembly to blower deck 15 Reconnect blower leads to furnace control Refer to fur nace wiring diagram and connect...

Page 50: ...le and crimp tight with crimping tool or crimp by striking with ball peen hammer TIGHTNESS IS VERY IMPORTANT NOTE The materials needed in item 9 can usually be purchased at local hardware stores 1 Attach variable speed reversible drill to the end of spring cable end opposite brush 2 Insert brush end of cable into the outlet opening of cell and slowly rotate with drill DO NOT force cable Gradually ...

Page 51: ...hrough the different modes Read and follow the wiring diagram very carefully NOTE If a power interruption occurs during a call for heat W W1 or W W1 and W2 the control will start a 90 second blower only ON period two seconds after power is restored if the thermostat is still calling for gas heating The amber LED light will flash code 12 during the 90 second period after which the LED will be ON co...

Page 52: ...y of the thermostat cycle times The wall thermostat calls for heat closing the R to W circuit The furnace control performs a self check verifies the low heat and high heat pressure switch contacts LPS and HPS are open and starts the inducer motor IDM in high speed a Inducer Prepurge Period 1 If the furnace control CPU selects low heat oper ation the inducer motor IDM comes up to speed the low heat...

Page 53: ...on mode in response to closing the thermostat R to W1 circuit Closing the thermostat R to W1 and W2 circuits always causes high heat operation regardless of the setting of the low heat only switch The wall thermostat calls for heat closing the R to W1 circuit for low heat or closing the R to W1 and W2 circuits for high heat The furnace control performs a self check verifies the low heat and high h...

Page 54: ...ace control thermostat ter minal DHUM When there is a dehumidify demand the DHUM input is activated which means 24 vac signal is removed from the DHUM input terminal In other words the DHUM input logic is reversed The DHUM input is turned ON when no dehumidify demand exists Once 24 vac is detected by the furnace control on the DHUM input the furnace control operates in Thermidistat mode If the DHU...

Page 55: ...ers ignite then shut OFF and remain OFF for 25 seconds before coming back on at heating airflow When the W W1 input signal disappears the furnace control begins a normal inducer post purge period while changing the blower airflow If Y Y2 input is still energized the furnace control CPU will transition the blower motor BLWM airflow to cooling air flow If Y Y2 input signal disappears and the Y1 inpu...

Page 56: ...transformer phasing Was there a previous status code other than 11 Is door switch closed Is there 115V going to switch Replace door switch Replace transformer Does the control respond to W W1 W2 Y1 Y Y2 and G 24V thermostat signals Replace furnace control NO NO NO NO Is 24V present at W W1 W2 Y1 Y Y2 or G thermostat terminals on the furnace control NO YES YES Replace furnace control Is there 24V a...

Page 57: ...en Restricted vent Proper vent sizing Excessive wind 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition period the control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off delay Check the following items first before proceeding to the next s...

Page 58: ...ace the blower control module attached to the blower motor Follow the instructions with the blower control module to make sure the entire blower motor does not need to be replaced Turn power back on Is there 115VAC at PL14 5 and PL14 4 Is there 12 VDC at PL13 7 RED and PL13 1 GREEN Is there 12 VDC at PL3 1 RED and PL3 2 GREEN Replace the furnace control Is there 5 VDC at PL13 16 YELLOW and PL13 1 ...

Page 59: ...ter Rack KGAFR0801SRE Ext Side filter rack all casings includes filter Unframed Filter 3 4 in 19 mm KGAWF1301UFR 1 unframed filter 16x25x3 4 406x635x19 mm KGAWF1401UFR 1 unframed filter 20x25x3 4 508x635x19 mm KGAWF1501UFR 1 unframed filter 24x25x3 4 610x635x19 mm KGAWF1306UFR 6 unframed filter 16x25x3 4 406x635x19 mm KGAWF1406UFR 6 unframed filter 20x25x3 4 508x635x19 mm KGAWF1506UFR 6 unframed f...

Page 60: ...ntractors and Systems headings for dealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number series number and serial number located on the unit rating plate to ensure correct replacement part Example of Model Number MODEL VOLTAGE IGNITION TYPE COOLING SIZE AIRFLOW HE...

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