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Refer to Table 4 for the recommended gas pipe size. Risers must
be used to connect to the furnace and the meter.

CAUTION:

If a flexible connector is required or al-

lowed by the authority having jurisdiction, black iron
pipe shall be installed at the gas valve and extend a
minimum of 2 in. outside the furnace casing.

Piping should be pressure tested in accordance with local and
national plumbing and gas codes before the furnace has been
attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas
supply pipe must be disconnected from the furnace and capped
before the pressure test. If the test pressure is equal to or less than
0.5 psig (14-in. wc), turn off electric shutoff switch located on the
gas valve before the test. It is recommended that the ground joint
union be loosened before pressure testing. After all connections
have been made, purge the lines and check for leakage with
regulated gas supply pressure.

Install a sediment trap in the riser leading to the furnace. The trap
can be installed by connecting a tee to the riser leading from the

furnace. Connect a capped nipple into the lower end of the tee. The
capped nipple should extend below the level of the gas controls.
(See Fig. 8.)

Apply joint compound (pipe dope) sparingly and only to the male
threads of each joint. The compound must be resistant to the action
of propane gas.

An accessible manual shutoff valve MUST be installed upstream
of the furnace gas controls and within 72 in. of the furnace. A
1/8-in. NPT plugged tapping, accessible for test gage connection,

Fig. 6—Bottom Filter Arrangement

(Control Removed for Clarity)

A93321

WASHABLE
FILTER

FILTER
SUPPORT

FILTER
RETAINER

FIELD-SUPPLIED
FILTER  FILLER
STRIP FOR 
17

1

2

-IN. WIDE 

CASINGS ONLY.
INSTALL UNDER
FILTER.

1

24 

1

/

2

3

TABLE 3—FILTER INFORMATION (IN.)

FURNACE

CASING WIDTH

FILTER SIZE*

FILTER TYPE

Side Return

Bottom Return

14-3/16

(1) 16 X 25 X 1†

(1) 14 X 25 X 1

Cleanable

17-1/2

(1) 16 X 25 X 1†

(1) 16 X 25 X 1

Cleanable

21

(1) 16 X 25 X 1

(1) 20 X 25 X 1†

Cleanable

24-1/2

(2) 16 X 25 X 1†

(1) 24 X 25 X 1

Cleanable

* Filters can be field modified by cutting to the desired size. Alternate sizes
can be ordered from your distributor or dealer.
† Factory-provided with the furnace.

Fig. 7—Leveling Leg Installation

A89014

3

4

3

4

3

4

3

4

5

16

5

16

5

16

5

16

TABLE 4—MAXIMUM CAPACITY OF PIPE*

NOMINAL IRON

PIPE SIZE

(IN.)

INTERNAL

DIAMETER

(IN.)

LENGTH OF PIPE (FT)

10

20

30

40

50

1/2

0.622

175

120

97

82

73

3/4

0.824

360

250

200

170

151

1

1.049

680

465

375

320

285

1-1/4

1.380

1400

950

770

660

580

1-1/2

1.610

2100

1460

1180

990

900

* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and
a pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table
10-2 NFPA 54-1996.

Fig. 8—Typical Gas Pipe Arrangement

A89417

GAS

SUPPLY

MANUAL
SHUTOFF
VALVE
(REQUIRED)

SEDIMENT
TRAP

UNION

—7—

Summary of Contents for Series G 383KAV

Page 1: ...PA 90B In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have f...

Page 2: ...LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024070 14 3 16 12 9 16 12 11 16 4 132 036070 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4 150 048091 21 19 3...

Page 3: ...oper installation or misapplication of the furnace can require excessive servicing or cause prema ture component failure This furnace is designed for a minimum continuous return air temperature of 60...

Page 4: ...on must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air freshene...

Page 5: ...y connect The minimum dimension of ducts must not be less than 3 in See Fig 4 WARNING Do not install the furnace on its back or sides Safety control operation will be adversely affected Never connect...

Page 6: ...ble 3 indicates filter size location and quantity shipped with the furnace For bottom air return applications filter may need to be cut to fit some furnace casing widths A bottom closure panel is fact...

Page 7: ...istant to the action of propane gas An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in of the furnace A 1 8 in NPT plugged tapping accessible fo...

Page 8: ...024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024070 115 60 1 127 104 5 9 14 47 15 036070 115 60 1 127 104 8 7 14 32 15 042091 115 60 1 127 104 9 0 14 31 15 048091 115 60...

Page 9: ...automotive type 3 amp fuse located on the main control board Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 am...

Page 10: ...nic air cleaner are energized g Blower off delay When thermostat is satisfied circuit between R W is broken de energizing gas valve stop ping gas flow to burners The blower motor and EAC remain energi...

Page 11: ...RING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT...

Page 12: ...ion to find orifice size and manifold pressure settings for proper operation EXAMPLE 0 2000 ft altitude Heating value 1025 Btu cu ft Specific gravity 0 62 Therefore Orifice No 43 Manifold pressure 3 3...

Page 13: ...43 3 4 Canada 925 43 2 9 43 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 4...

Page 14: ...8 43 2 9 43 3 0 43 3 1 750 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 4...

Page 15: ...RCENT PER 1000 FT ABOVE SEA LEVEL ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold P...

Page 16: ...h 3 Check pressure switch This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove control door and disconnect inducer motor lead wires from wire harness c Turn...

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