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4

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Unit failure as a result of operation on improper line voltage

or excessive phase imbalance constitutes abuse and may

cause damage to electrical components. Such operation

would void any applicable Bryant warranty.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or

death.
Before performing service or maintenance, be sure indoor unit

main power switch is turned OFF and indoor blower has

stopped.

Power Wiring

Unit is factory wired for voltage shown on nameplate. Provide

adequate, fused disconnect switch within sight from unit, readily

accessible, but out of reach of children. Provision for locking the
switch open (off) is advisable to prevent power from being turned

on while unit is being serviced.
Disconnect switch, fuses, and field wiring must comply with the

NEC and local code requirements. Use copper wire only between

the disconnect switch and unit. Use minimum 75 C wire for the
field power connection.
Route power wires through the opening in unit side panel and
connect in the unit control box as shown on the unit label diagram

and Fig. 5. Unit must be grounded.

LEGEND

NEC

National Electrical Code

TB

Terminal Board

TB Connections
Field Wiring
Factory Wiring

A07428

Fig. 5

---

Line Power Connections

Control Circuit Wiring

Control voltage is 24 v (40 va minimum). See Fig. 6 and unit label
diagram for field--supplied wiring details. Route control wire

through opening in unit side panel to connection in unit control
box.

A07429

Fig. 6

---

538B Typical Control Circuit Connections

NOTE

:

Use No. 18 AWG color--coded, insulated (35

_

C

minimum) wire. If thermostat is located more than 100 ft. (30.5 m)
from unit, as measured along the control voltage wires, use No. 16
AWG color--coded wire to avoid excessive voltage drop.

NOTE

: All wiring must conform to NEC and local codes.

NOTE

: Operating unit on improper line voltage constitutes abuse

and could affect Bryant warranty. See Product Data.

Do not

install

unit in a system where voltage may fluctuate above or below
permissible limits.
Refer to the Product Data for recommended fuse sizes. When
making electrical connections, provide clearance at the unit for

refrigerant piping connections.

NOTE

: The 538B units use the control transformer supplied with

the matched indoor unit.

START--UP

PRELIMINARY CHECKS

1. Check that all internal wiring connections are tight and that

all barriers, covers, and panels are in place.

2. Field electrical power source must agree with unit name-

plate rating.

3. All service valves must be open.
4. Belly--band crankcase heater must be tight on compressor

crankcase for those units with belly--band heaters.

EVACUATE AND DEHYDRATE

Field piping and fan coil must be evacuated and dehydrated.

CHARGE SYSTEM

Release charge into system by opening (backseating) liquid and

suction line service valves. Outdoor unit is charged for 15 ft (4.6
m) of 3/8--in. liquid line.

TO START UNIT

Be sure that the field disconnect is closed. Set room thermostat

below ambient temperature. Operate unit for 15 minutes, then
check system refrigerant charge. See Refrigerant Charging section.

NOTE

: When using in conjunction with 40QA fan coils, refer to

start--up instructions included with fan coil for correct start--up
procedures.

538B

Summary of Contents for PREFERRED 538B Series

Page 1: ...n literature and attached to the unit Consult local building codes and the current editions of the National Electrical Code NEC NFPA70 In Canada refer to the current editions of the Canadian Electrica...

Page 2: ...pes Matching of outdoor unit with indoor unit may require field replacement of piston Replace piston if required before connecting refrigerant lines See Fig 2 Piston replacement instructions are inclu...

Page 3: ...formation Filter Drier Refer to Fig 4 and install filter drier as follows 1 Braze 5 in 127 mm liquid tube to the indoor coil 2 Wrap filter drier with damp cloth 3 Braze filter drier to 5 in 127 mm lon...

Page 4: ...ction in unit control box A07429 Fig 6 538B Typical Control Circuit Connections NOTE Use No 18 AWG color coded insulated 35_C minimum wire If thermostat is located more than 100 ft 30 5 m from unit as...

Page 5: ...alve indicated by a sudden rise of suction pressure before suction pressure reaches 20 psig If this occurs shut off unit immediately then frontseat the suction valve and remove and recover excess refr...

Page 6: ...er on check for correct voltage at solenoid coil and for burned or overheated solenoid With unit operating other items can be checked such as frost or condensate on refrigerant lines Using a remote me...

Page 7: ...operly charged system If the indoor temperature is above 80_F 27_C and the outdoor temperature is in the favorable range adjust system charge by weight based on line length and allow the indoor temper...

Page 8: ...22 6 26 3 30 1 33 1 90 32 5 15 9 13 13 11 16 9 20 7 24 4 27 3 31 1 95 36 6 14 10 12 14 10 18 8 22 6 25 4 29 2 100 38 8 13 12 11 15 9 20 7 23 5 27 3 105 41 5 15 9 13 13 11 17 8 22 6 26 3 110 43 6 14 1...

Page 9: ...NOTE For systems with indoor units equipped with microprocessor control see separate controls service and troubleshooting manual NC Normally Closed ODT Outdoor Thermostat A07435 Fig 10 Troubleshootin...

Page 10: ...tdoor Thermostat A07436 Fig 11 Troubleshooting the Heating Cycle Always Ask For Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and withou...

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