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441 06 1003 02 (10/2001)

Printed in U.S.A.

Please read these instructions completely before attempting installation.

Twinning Kit NAHA003WK.01

For Use With Furnace Models Using

Honeywell ST9120 and ST 9160 Electronic Fan Controls

Electrical shock hazard/Fire and/or explosion haz-

ard.
Turn off electric power supply at disconnect switch

or service panel before starting installation.
Turn off gas supply at field installed manual gas

valve before starting installation.
Failure to follow this warning can result in property

damage, personal injury and/or death.

!

Installation or repairs made by unqualified persons

can result in hazards to you and others. Installation

MUST conform with local building codes or, in the

absence of local codes, with the National Fuel Gas

Code NFPA 54/ANSI A223.1,1990 or latest edition. In

Canada, National Standard CAN/CGA B149--1.
The information contained in this manual is in-

tended for use by a qualified service technician fa-

miliar with proper safety procedures and equipped

with the proper tools and test instruments.
Failure to carefully read and follow all instructions

in this manual can result in furnace malfunction,

property damage, personal injury and/or death.

!

This twinning kit is intended to permit two identical gas furnaces to
be installed connected to the same duct work. Air conditioning can
be added by using one air conditioning evaporator coil sized for
the total air flow capabilities of the two furnaces.

Single and Two Stage Heating

Single or two stage heating is obtainable using twinning kit
NAHA003WK01. Follow the instructions located in the Twinning
Kit Installation section for proper hookup of desired thermostat
staging.

Furnace Installation

Refer to the Installation Instructions packed with the furnaces for
information about clearances, start--up and maintenance, gas
piping and vent installation.

CAUTION

Furnaces installed MUST be identical. They may be
installed on a raised platform or wood floor which
MUST be level. When side return is required, separate
return air drops MUST be made to both furnaces. Do
not use rear of furnace for the return air duct
connection.

CAUTION

Make sure blower motors are wired to operate on the
same speed tap.

CAUTION

Two furnaces must be plumbed with a single supply
gas shut off valve.

NOTE

: When twinning kit has been installed, locate the adhesive

backed wiring diagram included in the kit and apply next to the
existing wiring diagrams in the furnaces.

TWINNING KIT INSTALLATION

The twinning kit contains (2) 36” wires of two different colors to
interconnect the electronic fan controls of the two furnaces.

For

proper operation, and to avoid damage to the controls, be
sure to match Z1 to Z1 and Z2 to Z2 or C to C and H to H on
each fan control (see Figure 1 and Figure 2)

. The wires are

color coded to assist with this connection. Each wire is factory
terminated with a special crimped edge connector which will push
into mating connection positions on the edge of the circuit board
on each fan control. The length of these wires can be extended by
cutting and splicing sufficient additional wire to each lead.

An isolation relay is provided to protect the system’s thermostat
from possible overloading due to the combined valve and control
load of the two appliances.

Summary of Contents for NAHA003WK.01 ST 9160

Page 1: ... twinning kit NAHA003WK01 Follow the instructions located in the Twinning Kit Installation section for proper hookup of desired thermostat staging Furnace Installation Refer to the Installation Instructions packed with the furnaces for information about clearances start up and maintenance gas piping and vent installation CAUTION Furnaces installed MUST be identical They may be installed on a raise...

Page 2: ...re 7 1 Interconnect the thermostat wiring in parallel from the thermostattotheterminalblocks oneach fancontrol forthe G and Y connections only Interconnect the wiring from the C connections at the terminal blocks on each fan control Note The Y connection is not required if air conditioning is not available 2 Connect wire from W1 of the thermostat to the W connection of the electronic fan control o...

Page 3: ...PST DRILL TWO 1 8 Dia Transformer ST9120C40 CONTROL PANEL Located In Blower Compartment ELECTRONIC FAN CONTROL ST9120 4 3 2 1 ISOLATION RELAY SPST DRILL TWO 1 8 Dia Transformer CONTROL PANEL Located In Blower Compartment ELECTRONIC FAN CONTROL ST9160 25 23 77 DATA ST9160B TWIN C H Twinning Leads Twinning Leads T W I N Z1 ...

Page 4: ...CONTROL Twinning Leads Connect Z1 To Z1 And Z2 To Z2 TWIN C H ELECTRONIC FAN CONTROL Twining Leads Connect H To H And C To C DATA DATA ST9160B ST9160B ST9120 ST9160 ELECTRONIC FAN CONTROL ST9120 ELECTRONIC FAN CONTROL ST9160 25 23 78 CONTROLS FOR ST 9210 ST9160 ...

Page 5: ...ST9120C40 ST9120C40 FURNACE 1 Splice if Required to obtain necessary length FURNACE 2 Bushings Z2 TO Z2 Z1 TO Z1 Twinning Leads ST9120 ST9120 FURNACE 1 Splice if Required to obtain necessary length FURNACE 2 Bushings Twinning Leads ST9160 H TO H C TO C 4 3 2 1 ST9160 25 23 79 ...

Page 6: ...6 441 06 1003 02 10 2001 Figure 4 Proper Connection of Twinning Leads for ST 9120 ...

Page 7: ... ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 ELECTRONIC FAN CONTROL FURNACE 2 Thermostat Wiring For Single Stage Heating R C W Y G WALL THERMOSTAT R G 5 H C TWIN R C W Y G 5 H C TWIN 4 3 2 1 Connect H to H Connect C to C ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 ELECTRONIC FAN CONTROL FURNACE 2 Thermostat Wiring For Two Stage Heating W1 W2 25 23 80 ...

Page 8: ... Wiring For Single Stage Heating And Two Stage Cooling WALL THERMOSTAT R G 4 3 2 1 ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 Thermostat Wiring For Two Stage Heating And Single Stage Cooling W1 W2 Y A C CONDENSER C Y C Y A C CONDENSERS W1 Y2 Y1 C Y 25 23 82 Connect Z1 To Z1 Connect Z2 To Z2 Connect Z1 To Z1 Connect Z2 To Z2 ELECTRONIC FAN CONTROL FURNACE 2 ...

Page 9: ...L FURNACE 2 Thermostat Wiring For Single Stage Heating And Two Stage Cooling R C W Y G WALL THERMOSTAT R G 5 H C TWIN R C W Y G 5 H C TWIN 4 3 2 1 Connect H to H Connect C to C ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 ELECTRONIC FAN CONTROL FURNACE 2 Thermostat Wiring For Two Stage Heating And Single Stage Cooling W1 W2 Y A C CONDENSER C Y C Y A C CONDENSERS W1 Y2 Y1 C Y 25 23 81 ...

Page 10: ...C Y A C CONDENSERS W2 Y2 Y1 C Y Connect Z1 To Z1 Connect Z2 To Z2 WALL THERMOSTAT R G 4 3 2 1 ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 Thermostat Wiring For Single Stage Heating And Cooling W Y A C CONDENSER C Y Connect Z1 To Z1 Connect Z2 To Z2 ELECTRONIC FAN CONTROL FURNACE 2 W1 Thermostat Wiring For Two Stage Heating Cooling 25 23 83 ...

Page 11: ...ECTRONIC FAN CONTROL FURNACE 2 R C W Y G WALL THERMOSTAT R 5 H C TWIN R C W Y G 5 H C TWIN 4 3 2 1 Connect H to H Connect C to C ISOLATION RELAY ELECTRONIC FAN CONTROL FURNACE 1 ELECTRONIC FAN CONTROL FURNACE 2 W1 W2 A C CONDENSER C Y A C CONDENSERS C Y Thermostat Wiring For Single Stage Heating And Cooling Y W Thermostat Wiring For Two Stage Heating Cooling Y1 Y2 G s C Y ...

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