Bryant Legacy 704D--A Installation Instructions Manual Download Page 22

22

MAINTENANCE

To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance

must be performed on this equipment. This cooling unit should be
inspected at least once each year by a qualified service person. To

troubleshoot unit, refer to Table 9, Troubleshooting Chart.
NOTE TO EQUIPMENT OWNER: Consult your local dealer
about the availability of a maintenance contract.

PERSONAL

INJURY

AND

UNIT

DAMAGE

HAZARD

Failure to follow this warning could result in personal

injury or death and possible unit component damage.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills,

tools and equipment. If you do not possess these, do not

attempt to perform any maintenance on this equipment,

other than those procedures recommended in the Owner’s

Manual.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow these warnings could result in personal

injury or death:

1. Turn off electrical power to the unit and install lockout

tag before performing any maintenance or service on this
unit.

2. Use extreme caution when removing panels and parts.
3. Never place anything combustible either on or in contact

with the unit.

!

WARNING

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Errors made when reconnecting wires may cause improper

and dangerous operation. Label all wires prior to

disconnecting when servicing.

CAUTION

!

The minimum maintenance requirements for this equipment are as
follows:

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect indoor coil, drain pan, and condensate drain each

cooling season for cleanliness. Clean when necessary.

3. Inspect blower motor and wheel for cleanliness each

cooling season. Clean when necessary.

4. Check electrical connections for tightness and controls for

proper operation each cooling season. Service when
necessary.

5. Ensure electric wires are not in contact with refrigerant

tubing or sharp metal edges.

AIR FILTER

IMPORTANT

: Never operate the unit without a suitable air filter

in the return--air duct system. Always replace the filter with the
same dimensional size and type as originally installed. See Table
11 for recommended filter sizes.
Inspect air filter(s) at least once each month and replace

(throwaway--type) or clean (cleanable--type) at least twice during
each cooling season and twice during the heating season, or

whenever the filter becomes clogged with dust and lint.

INDOOR BLOWER AND MOTOR

NOTE

: All motors are pre--lubricated. Do not attempt to lubricate

these motors.
For longer life, operating economy, and continuing efficiency,

clean accumulated dirt and grease from the blower wheel and

motor annually.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Disconnect and install lockout tag electrical power to the

unit before cleaning the blower motor and wheel.

!

WARNING

To clean the blower motor and wheel:

1. Remove and disassemble blower assembly as follows:

a. Remove blower access panel (see Fig. 17).

b. Disconnect 5 pin plug and 4 pin plug from indoor

blower motor. Remove capacitor if required.

c. On all units remove blower assembly from unit.

Remove screws securing blower to blower partition and
slide assembly out. Be careful not to tear insulation in
blower compartment.

d. Ensure proper reassembly by marking blower wheel and

motor in relation to blower housing before disassembly.

e. Loosen setscrew(s) that secures wheel to motor shaft,

remove screws that secure motor mount brackets to
housing, and slide motor and motor mount out of

housing.

2. Remove and clean blower wheel as follows:

a. Ensure proper reassembly by marking wheel orientation.

b. Lift wheel from housing. When handling and/or

cleaning blower wheel, be sure not to disturb balance
weights (clips) on blower wheel vanes.

c. Remove caked--on dirt from wheel and housing with a

brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using soft

brush attachment. Remove grease and oil with mild
solvent.

d. Reassemble wheel into housing.

e. Reassemble motor into housing. Be sure setscrews are

tightened on motor shaft flats and not on round part of

shaft. Reinstall blower into unit.

f. Connect 5 pin plug and 4 pin plug to indoor blower

motor. Reinstall capacitor if required.

g. Reinstall blower access panel (see Fig. 17).

3. Restore electrical power to unit. Start unit and check for

proper blower rotation and motor speeds during cooling
cycles.

704D

--

--

A

Summary of Contents for Legacy 704D--A

Page 1: ...allation and servicing of this equipment can be hazardous due to mechanical and electrical components Only trained and qualified personnel should install repair or service this equipment Untrained per...

Page 2: ...gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 35 mm See Fig 6 This is necessary for unit drain to function properly Refer to accessory roof...

Page 3: ...3 A09467 Fig 2 704D A24 36 Unit Dimensions 704D A...

Page 4: ...4 A09468 Fig 3 704D A42 60 Unit Dimensions 704D A...

Page 5: ...B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 CPRFCURB011A00 14 356 Large C...

Page 6: ...ane operators and ground support staff should handle and install this equipment When working with this equipment observe precautions in the literature on tags stickers and labels attached to the equip...

Page 7: ...7 Install Duct Connections The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of non residence type air conditioning and ventilating...

Page 8: ...ll ductwork for maximum required airflow either heating or cooling for unit being installed Avoid abrupt duct size increases or decreases or performance may be affected 6 Adequately insulate and weath...

Page 9: ...d connection 3 Locate the black and yellow wires connected to the line side of the contactor 4 Connect field L1 to black wire on connection 11 of the compressor contactor POWER SUPPLY FIELD SUPPLIED F...

Page 10: ...174 406 184 COMPRESSORS Quantity Scroll 1 REFRIGERANT R 410A Quantity lb Quantity kg 4 8 2 2 6 2 2 8 6 4 2 9 6 1 2 7 6 4 2 9 10 0 4 5 REFRIGERANT METERING DEVICE TXV OUTDOOR COIL Rows Fins in Face Are...

Page 11: ...cover refrigerant from system and evacuate to 500 microns if no additional leaks are found 5 Charge unit with Puron R 410A refrigerant using an accurate scale Refer to unit rating plate for required c...

Page 12: ...ure not used To change cooling speed 1 Remove the vinyl cap off of the desired speed tap wire Refer to Table 3 for color coding Add the wet coil pressure drop in Table 5 to the system static to determ...

Page 13: ...ower speed WARNING CONTINUOUS FAN OPERATION When the DEHUM feature is not used the continuous fan speed will be the same as cooling fan speed When the DEHUM feature is used the continuous fan will ope...

Page 14: ...ssure available for ducting Shaded areas indicate airflows that are not recommended for dehumidification control Table 5 704D A Wet Coil Pressure Drop IN W C UNIT SIZE STANDARD CFM S C F M 600 700 800...

Page 15: ...INSTRUCTIONS TO DETERMINE CORRECT SPEED TAP SETTING 6 DO NOT DISCONNECT PLUG UNDER LOAD 7 THIS FUSE IS MANUFACTURED BY LITTELFUSE P N 257003 8 UNIT FACTORY SHIPPED IN STD MODE ACCESSSORY ELECTRIC HEA...

Page 16: ...P1 4 P1 3 P1 2 P1 1 P2 4 P2 3 P2 2 P2 1 C C1 C2 HR1 HR4 HR2 HR3 BRN BRN BRN BRN WHT VIO PNK GRY 2 5 4 3 1 BLU PNK RED BLK G Y HIGH C P4 4 P4 3 P4 2 P4 1 P4 5 IFB RED 24VAC IF USED ACCESSORY ELECTRIC...

Page 17: ...17 A10202C Fig 13 Connection Wiring Diagram 208 230 3 60 704D A...

Page 18: ...18 A10202L Fig 13 Cont Ladder Wiring Diagram 208 230 3 60 704D A...

Page 19: ...SES ARE MANUFACTURED BY COOPER BUSSMAN P N FNQ R 5 9 DEHUM FEATURE CANNOT BE USED WHEN ECONOMIZER IS INSTALLED UNIT FACTORY SHIPPED IN STD MODE ACCESSSORY ELECTRIC HEAT HR1 5 KW HR1 2 10 KW HR1 2 3 15...

Page 20: ...HT VIO PNK GRY 2 5 4 3 1 BLU PNK RED BLK G Y HIGH C P4 4 P4 3 P4 2 P4 1 P4 5 IFB RED 24VAC IF USED ACCESSORY ELECTRIC HEAT G Y RED BRN WHT VIO PNK GRY R C Y1 G W2 W3 50VL500271 YEL L2 ORN SEE NOTE 4 D...

Page 21: ...21 A08490 Fig 15 Cooling Charging Chart 704D A...

Page 22: ...with the same dimensional size and type as originally installed See Table 11 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable ty...

Page 23: ...lush all dirt and debris from the unit base Inspect the drain pan and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the p...

Page 24: ...ure drop at about 20 psig 957 Pa If system pressure is above this switch should be closed To check switch 1 Turn off all power to unit 2 Disconnect leads on switch 3 Apply ohmmeter leads across switch...

Page 25: ...an impermeable polyethylene plastic drip cloth or tarp Cover an approximate 10 x 10 ft 3 x 3 m area 2 Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant s...

Page 26: ...ith minimum 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S Vacuum pumps will not remove mo...

Page 27: ...compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Det...

Page 28: ...INDOOR EVAPORATOR AIR FILTER IS CLEAN AND IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL...

Page 29: ...V Control Using a Duct Mounted CO2 Sensor 33ZCSENC02 or CGCDXSEN004A00 and 33ZCASPCO2 or CGCDXASP00100 or CRCBDIOX005A00 CRENTDIF004A00 accessory is used on many different base units As such these kit...

Page 30: ...ber Table 13 Filter Part Number DESCRIPTION PART NUMBER Indoor Coil Air Filter 12 x 20 x 1 304 8 x 508 x 25 4 mm KH01AA312 NOTE The economizer control settings and the filters are accessible through t...

Page 31: ...Duct Cover Panel Hood Divider Removed A09691 Fig 20 Horizontal Return Duct Cover Panel Removal Filter Angle Bracket Right Hood Side Panel Left Hood Side Panel Filter Angle Bracket A09692 Fig 21 Filter...

Page 32: ...nel Hood Top Panel Left Hood Side Panel Hood Divider A09693 Fig 22 Economizer Hood Assembly A09694 Fig 23 Economizer Hood Installation Filter Clips Aluminum Filter A09695 Fig 24 Filter Installation Se...

Page 33: ...eturn duct cover panel Screw in place ensuring all seams are air and watertight 6 Open economizer hood package found on the top skid Mount OAT sensor to its assigned bracket by screwing together with...

Page 34: ...698 Fig 27 OAT Bracket Installation Filter Angle Bracket Right Hood Side Panel Filter Angle Bracket Left Hood Side Panel Right Hood Side Left Hood Side A09699 Fig 28 Filter Angle Bracket Installation...

Page 35: ...mm KH01AA316 18 x 24 x 1 457 2 x 609 5 x 25 4 mm KH01AA318 13 Economizer controls are set to a standard factory setting Nevertheless you can adjust these settings through the filter access door Review...

Page 36: ...points The temperature changeover is set using 3 dip switches on the sensor The ABCD potentiometer on the controller should be set to the D position See Fig 35 SUPPLY AIR TEMPERATURE SAT SENSOR The su...

Page 37: ...adjust the outdoor air dampers to minimum position If the outdoor air temperature is below the set point the position of the outdoor air dampers will be controlled to provide free cooling using outdoo...

Page 38: ...en the outdoor air has a lower enthalpy than the return air and is below the set point the Economizeropenstobringinoutdoorairfor freecooling Replacethe standard outside air dry bulb temperature sensor...

Page 39: ...e is 75_F 23 9_C 60 x 10 75 x 90 73 5_F 23 1_C 2 Disconnect the supply air sensor from terminals T and T1 3 Ensure that the factory installed jumper is in place across terminals P and P1 If remote dam...

Page 40: ...CAL ECONOMIZER THE ECONOMIZER MOTOR CONNECTIONS ARE AS SHOWN FOR HORIZONTAL ECONOMIZER THE ECONOMIZER MOTOR IS ATTACHED TO THE ECONOMIZER IV BOARD THE WIRES SHOWN ARE NOT UTILIZED BLK WHT RED 5 WHEN N...

Page 41: ...41 A10201 Fig 41 Connection Wiring Diagram 230 3 704D A...

Page 42: ...42 A10201 Fig 41 Cont Ladder Wiring Diagram 230 3 704D A...

Page 43: ...43 A10203 Fig 42 Connection Wiring Diagram 460 3 704D A...

Page 44: ...44 A10203 Fig 42 Cont Ladder Wiring Diagram 460 3 704D A...

Page 45: ...meter to the correct position The same equation can be used to determine the occupied or maximum ventilation rate to the building For example an output of 3 6 volts to the actuator provides a base ven...

Page 46: ...ree cooling is not available the compressor will be controlled by the thermostat When free cooling is available the outdoor air damper is modulated by the Economizer control to provide a 50_ to 55_F 1...

Page 47: ...remain in position 5 Turn the DCV set point potentiometer CW until the DCV LED turns off The DCV LED should turn off when the potentiometer is approximately 9 v The actuator should drive fully closed...

Page 48: ...48 REQUIRED CLEARANCES TO COMBUSTIBLE MATL NEC REQUIRED CLEARANCES REQUIRED CLEARANCE FOR OPERATION AND SERVICING A10230 Fig 43 704D A 30 36 3 Phase with Economizer 704D A...

Page 49: ...49 REQUIRED CLEARANCES TO COMBUSTIBLE MATL NEC REQUIRED CLEARANCES REQUIRED CLEARANCE FOR OPERATION AND SERVICING A10231 Fig 44 704D A 42 60 3 Phase with Economizer 704D A...

Page 50: ...nue or change at any time specifications or designs without notice and without incurring obligations E2010 Bryant Heating Cooling Systems D 7310 W Morris St D Indianapolis IN 46231 Edition Date 04 10...

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