background image

CAUTION:

Cabinets will support a maximum weight of

400 lbs when installed beneath a vertical furnace or
air-handling unit. When setting furnace on cabinet, do not
drop it into place. Position furnace correctly on cabinet to
prevent a corner from slipping down and damaging
cabinet.

3. Allow minimum 16-in. clearance in front of unit for

cleaning and maintenance.

4. Air outlets and returns must not be blocked with furniture,

drapes, or other objects.

5. Air cleaner should be installed where all air circulated by

system will pass through it.

CAUTION:

Never use air cleaner to collect grease or

other flammable contaminants.

B.

Humidifiers

An evaporative, supply-duct-mounted humidifier may be installed
without affecting the EAC. A bypass-type evaporative humidifier
should be installed so that the moist air does not contact the air
cleaner. When an atomizing-type humidifier is used, it should
always be installed in the supply-air system.

CAUTION:

If an atomizing-type humidifier is installed

upstream from the air cleaner, the efficiency of the
electronic cells will be decreased by high humidity, salts,
and minerals. Service problems will result.

If bypass-type humidifier is installed upstream from the EAC, the
following precautions should be taken.

1. Humidifier must be installed as far from EAC as possible.

2. A standard, disposable furnace filter must be installed

between humidifier and EAC to trap water droplets and
mineral salts.

3. Electronic cells of air cleaner must be washed frequently to

prevent mineral deposit buildup.

C.

Outdoor Air

When outdoor air is added to the return-air duct, sufficient heat
must be added to maintain the return-air temperature of 40°F
minimum or minimum specified by air handling equipment manu-
facturer. Temperatures lower than 40°F can cause ionizer wire
failure under certain conditions.

NOTE:

The maximum operating temperature of the EAC is

125°F.

II.

INSTALLATION

NOTE:

See Fig. 4 for suggested installation positions.

CAUTION:

Turn off all power to furnace or fan coil

before beginning installation.

Proceed as follows to install EAC:

1. Remove and discard existing furnace mechanical filters.

They are not required when using an EAC. Thoroughly
clean blower compartment of furnace.

2. Move ON-OFF switch to OFF and remove power door by

rotating knob (approximately 10 turns counterclockwise)
until door is free. Grasp power door by knob and remove it
from cleaner cabinet by pulling it towards you. This motion
disengages power supply connector.

3. Slide out pre-filters and air cleaner cells.

4. For size 016 EAC furnace side application, cut open return

knockout at the side of the furnace cabinet. For size 012 and
020, cut opening as shown in Fig. 5—Opening Detail.

5. In order to prevent air leakage, use foam tape provided to

attach air cleaner to side of furnace or system blower.

NOTE:

The unit is shipped for furnace right side application. For

left side application, rotate rear mounting flange 180° by removing
4 screws in the back of the air cleaner. Be sure all 4 screws are in
place after the rotation. Relocate the junction box on the furnace to
the right side, if required.

6. Hook back flange into the opening. Use air cleaner cabinet

front support flange adjacent to the unit as template and drill
2 holes on furnace casing. (See Fig. 6.)

7. Secure the unit by screwing 2 provided screws into drilled

holes. (See Fig. 6.)

8. Prepare return-air duct for installation to unit. Return air

must use full cabinet opening. Duct should run straight into
unit.

CAUTION:

Do not baffle any portion of the entering-air

side of the air cleaner.

NOTE:

Baffles may be necessary in upflow applications.

(See Fig. 7.)

Fig. 3—View of Major Components

A91467

POWER DOOR

ASSEMBLY

PRE-FILTERS

CELL ASSEMBLY

—3—

Summary of Contents for 901KAX

Page 1: ...units Cabinets are designed to support up to 400 pounds when used in under the furnace applications A Cabinet The cabinet includes an electrical junction box and power safety interlock and houses the air cleaner components These compo nents are 1 Mechanical pre filters Expanded aluminum mesh first stage filter that removes lint and large dust particles 2 Cell assemblies Cells consisting of combine...

Page 2: ...4 A91466 8 1 2 7 8 IN ELECTRICAL ENTRANCE FOR DUCT APPLICATION REAR MOUNTING FLANGE A 3 16 7 8 2 1 16 C B 21 REMOVABLE POWER DOOR ELECTRICAL ENTRANCE 5 8 IN DIA FOR FURNACE APPLICATIONS LOGO OPERATION LIGHT KNOB ON OFF SWITCH 1 TABLE 1 COMPONENT INFORMATION MODEL 901KAX012 901KAX016 901KAX020 Air Volume Range 300 1400 500 1800 700 2000 Electrical Data Input to power door 120v single phase 60 Hz 12...

Page 3: ... lower than 40 F can cause ionizer wire failure under certain conditions NOTE The maximum operating temperature of the EAC is 125 F II INSTALLATION NOTE See Fig 4 for suggested installation positions CAUTION Turn off all power to furnace or fan coil before beginning installation Proceed as follows to install EAC 1 Remove and discard existing furnace mechanical filters They are not required when us...

Page 4: ...ONNECTIONS All wiring must comply with applicable local and national codes To determine best power wiring routing refer to Section A for Internal Electrical Connections and Section B for External Elec trical Connections NOTE For general information a line to line wiring diagram is provided See Fig 9 Fig 4 Typical Applications A86134 DOWNFLOW APPLICATION RETURN AIR PLENUM FAN COIL UNIT SUPPLY AIR P...

Page 5: ...s a Single Speed Furnaces EAC is wired in parallel with fan motor See Fig 11 b Multispeed Direct Drive Motor If the EAC is wired to a multispeed direct drive motor it must be isolated by a relay or sail switch Use either air cleaner relay P N P283 1203 or sail switch P N 69105D1 See Fig 12 or 13 c Furnaces with Printed Circuit Boards EAC is wired to furnace terminals EAC 1 and EAC 2 See Fig 14 for...

Page 6: ...th fan motor See Figure 16 The secondary leads of transformer 120v connect to electronic air cleaner for proper opera tion A field supplied accessory relay 240v may also be used in place of the 240v conversion kit See Figure 16 Apply 240v relay coil in parallel with fan motor Connect white common wire from EAC to N O contacts then to neutral at service panel Check for 120v 60hz 1ph and ensure sepa...

Page 7: ... and unit components 5 Unit can be installed with airflow through cabinet in either direction Apply provided airflow decal to cabinet observ ing actual airflow direction See Fig 24 IV STARTUP AND ADJUSTMENTS The electronic components of the unit convert the incoming vac to vdc power supply Unfiltered contaminated air passes through an aluminum mesh pre filter which removes large airborne particles...

Page 8: ...evel produced by an EAC Because normal maintenance cleaning is so simple most home owners will choose to personally perform the necessary operations Clean the unit where dust from air cleaner cells will not soil carpets or floor CAUTION Before removing the electronic cells be sure to de energize the system fan to avoid any possibility of circulating unfiltered air back into the system To gain acce...

Page 9: ...omplete dry cycle although this is not necessary CAUTION The electronic cell will be very hot at the end of the dishwasher s cycle Allow it to cool before handling Hot water may accumulate in the tubes sup porting the collector plates Tip the cells to drain tubes Fig 19 EAC Connection to Multipoise Fixed Capacity Furnace Control Board A94081 HUM HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX LED OPERATION...

Page 10: ... children c Before placing cells in washing container pour in detergent Use approximately 3 4 cup per cell if con tainer is about size of cell Add enough very hot water to cover cell s d After detergent has completely dissolved place elec tronic cell s in container e Soak cells for 15 to 20 minutes slosh several times and remove f Rinse cells with fine water spray Fig 21 EAC Connection to 2 Stage ...

Page 11: ...asional arcing will occur Continuous arcing may indicate cleaning is necessary The EAC should operate only when the system blower is running B Isolating Malfunctions Switch on the EAC and energize the blower system If the light does not glow remove the cells and replace the door If the light glows with the cells removed the problem is within the cell or cabinet Proceed to items 1 through 3 However...

Page 12: ...age current on 7300vdc 1 MA The LED light circuit output can be checked with a voltmeter The reading should be 4vac 8 Check power supply a Place screwdriver on ground plate access panel At the same time move shank portion of screwdriver towards high voltage output of power supply If arcing occurs when screwdriver comes within approximately 1 8 in of power supply power supply is operating properly ...

Page 13: ...evenly covered with dirt In the case of the 2 cell units each cell should have an even load ing pattern Install turning vanes of air baffles CAUTION Do not block off any of the entering air side opening to the unit Radio or TV interference Accumulation of foreign particles lodged in ionizer sec tion Remove Unit improperly grounded Provide good ground to power pack Ground line of supply line voltag...

Page 14: ... 1994 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 14 901k124 Catalog No BDP 3390 107 ...

Reviews: