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TABLE 14—TROUBLESHOOTING CHART

SYMPTOM

CAUSE

REMEDY

Compressor and outdoor fan
will not start

Power Failure

Call power company

Fuse blown or circuit breaker tripped

Replace fuse or reset circuit breaker

Defective thermostat, contactor, transformer,
control relay, defrost board, or high pressure or loss-
of-charge/low pressure switch

Replace component

Insufficient line voltage

Determine cause and correct

Incorrect or faulty wiring

Check wiring diagram and rewire correctly

Thermostat setting too high

Lower thermostat setting below room
temperature

Compressor will not start but condenser fan
runs

Faulty wiring or loose connections in compressor
circuit

Check wiring and repair or replace

Compressor motor burned out, seized, or
internal overload open

Determine cause.
Replace compressor

Defective run capacitor, overload, or PTC
(positive temperature coefficient) thermistor

Determine cause and replace

Low input voltage (20 percent low)

Determine cause and correct

Compressor cycles (other than normally
satisfying thermostat)

Refrigerant overcharge or undercharge

Recover refrigerant, evacuate system, and
recharge to capacities shown on nameplate

Defective compressor

Replace and determine cause

Insufficient line voltage

Determine cause and correct

Blocked outdoor coil

Determine cause and correct

Defective run/start capacitor, overload or start
relay

Determine cause and replace

Defective thermostat

Replace thermostat

Faulty outdoor-fan motor or capacitor

Replace

Damaged reversing valve

Determine cause and correct

Restriction in refrigerant system

Locate restriction and remove

Compressor operates continuously

Dirty air filter

Replace filter

Unit undersized for load

Decrease load or increase unit size

Thermostat set too low

Reset thermostat

Low refrigerant charge

Locate leak, repair, and recharge

Frosted coil with incorrect defrost operation

Check defrost time settings
Reset as necessary
Check defrost temperature switch
Replace as necessary

Air in system

Recover refrigerant, evacuate system,
and recharge

Outdoor coil dirty or restricted

Clean coil or remove restriction

Excessive head pressure

Dirty air filter

Replace filter

Dirty indoor or outdoor coil

Clean coil

Refrigerant overcharged

Recover excess refrigerant

Air in system

Recover refrigerant, evacuate system,
and recharge

(Heat) Indoor air restricted or recirculating

Determine cause and correct

Indoor or outdoor air restricted or air short-cycling

Determine cause and correct

TABLE 14—TROUBLESHOOTING CHART (CONT’D)

SYMPTOM

CAUSE

REMEDY

Head pressure too low

Low refrigerant charge

Check for leaks, repair and recharge

Restriction in liquid tube

Remove restriction

Excessive suction pressure

(Heat) Outdoor coil frosted

Move timer on control board to 30 minutes
between defrost cycles

(Cool) High Heat load

Check for source and eliminate

Reversing valve hung up or leaking internally

Replace valve

Refrigerant overcharged

Recover excess refrigerant

Suction pressure too low

(Cool) Dirty air filter

Replace filter

(Heat) Outdoor coil frosted

Move timer on control board to 30 minutes
between defrost cycles

Low refrigerant charge

Check for leaks, repair and recharge

Metering device or low side restricted

Remove source of restriction

(Cool) Insufficient coil airflow

Increase air quantity
Check filter–replace if necessary

(Cool) Temperature too low in conditioned area

Reset thermostat

(Cool) Outdoor ambient below 40°F

Install low-ambient kit

Filter-drier restricted

Replace

Compressor runs but

outdoor fan does not

NC (normally closed) contacts on defrost board
open

Check condition of relay on board
Replace if necessary

IFM does not run

Blower wheel not secured to shaft

Properly tighten blower wheel to shaft

Insufficient voltage at motor

Determine cause and correct

Power connectors not properly sealed

Connectors should snap easily; do not force

IFM operation is intermittent

Water dripping into motor

Verify proper drip loops in connector wires

Connectors not firmly sealed

Gently pull wires individually to be sure they are
crimped into the housing

IFM (048–060) runs when

it should be off

Motor programmed with a delay profile

Allow a few minutes for motor to shut off

With thermostat in “off” mode, the voltage on

G, Y1, Y2, W with respect to common, should be
1/2 of actual low voltage supply

If measured voltage is more that 1/2, the thermostat

is incompatible with motor. If voltage is less than

1/2, the motor has failed

IFM–Indoor Fan Motor

—31—

Summary of Contents for 657A

Page 1: ...Also make sure the User s Manual and Replacement Guide are left with the unit after installation SAFETY CONSIDERATIONS Installation and servicing of air conditioning equipment can be hazardous due to...

Page 2: ...s 2 5 for unit dimensions All units are shipped in a horizontal discharge configuration for installation on a ground level slab All units can be converted to down flow discharge configurations for roo...

Page 3: ...h the roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in See Fig 8 This is necessary for unit drain to function properl...

Page 4: ...maximum horizontal extension of a partial overhang must not exceed 48 in IMPORTANT Do not restrict outdoor airflow An air restriction at either the outdoor air inlet or the fan discharge may be detri...

Page 5: ...unit has duct flanges on the supply and return air openings on the side of the unit See Fig 2 5 for connection sizes and locations When designing and installing ductwork consider the following CAUTIO...

Page 6: ...2 Heater limit switches may trip at air quantities below those recommended NOTE A 90 degree elbow must be provided in the supply ductwork to comply with UL Underwriters Laboratories codes for use with...

Page 7: ...recommended to be used for rigging Install brackets as follows Fig 7 657A Rigging Instructions UNIT SIZE CHART A CHART B Max Weight A B Max Weight C D LB KG IN MM IN MM LB KG IN MM IN MM 024 296 134...

Page 8: ...tional information Lifting holes are provided in base rails as shown in Fig 7 See Detail A or B B Refer to rigging instructions on unit A INSTALLATION 1 Position the lifting bracket assembly around th...

Page 9: ...ast 1 in lower than the unit drain pan condensate connection to prevent the pan from overflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC 3 4 in CPVC or 3 4 in copp...

Page 10: ...uct Cover C95015 Fig 14 Indoor Blower Access Panel C950016 INDOOR BLOWER ACCESS PANEL REMOVE SCREWS Fig 15 Converting Blower Assembly to Vertical Airflow C950010 PLUG ASSEMBLIES RACEWAY FILLER BRACKET...

Page 11: ...oles in duct flanges as templates drill the remaining holes with the no 26 147 in drill 5 Fully secure the duct flanges using the remaining screws provided NOTE The finished kit installation accommoda...

Page 12: ...perimeter of the vertical discharge opening cover See Fig 13 9 Using a straight edge and sharp knife cut the insulation around the perimeter of the cover Remove the screws TABLE 1 PHYSICAL DATA UNIT...

Page 13: ...nit base Secure using screw removed in Step 7 Reconnect indoor fan motor leads and insert wire tie back into unit control box 13 Cover the horizontal duct openings Duct covers can be ordered as an acc...

Page 14: ...ground to minimize the pos sibility of personal injury if an electrical fault should occur This ground may consist of an electrical wire connected to the unit ground lug in the control compart ment o...

Page 15: ...the red lead to the contactor terminal from which the orange lead was disconnected 5 Using the wire nut removed from the red lead insulate the loose terminal on the orange lead 6 Wrap the wire nut wit...

Page 16: ...60 70 70 80 100 100 22 5 26 0 33 7 39 1 45 1 50 1 67 9 78 1 25 30 35 40 50 60 70 80 22 8 30 30 036 208 230 1 187 253 16 0 88 0 1 2 2 6 3 75 5 00 5 60 7 50 7 50 10 0 11 30 15 0 18 1 20 8 27 1 31 3 36 1...

Page 17: ...no additional leaks are not found 5 Charge unit with R 22 refrigerant using a volumetric charging cylinder or accurate scale Refer to unit rating plate for required charge Be sure to add extra refrige...

Page 18: ...room tem perature Observe that compressor outdoor fan and indoor blower motors start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts do...

Page 19: ...Fig 26 Wiring Diagram 024 to 042 208 230 60 1 C95037 19...

Page 20: ...Fig 27 Wiring Diagram 048 to 060 208 230 60 1 with ECM Indoor C95038 20...

Page 21: ...from obstructions and adjusted properly WARNING Disconnect electrical power to the unit and install lockout tag before changing blower speed Elec trical shock can cause serious injury or death Airflo...

Page 22: ...simultaneously through the Y and G terminals of the thermostat respectively On units with a compressor time delay relay there is a built in 5 minute 45 seconds delay between compressor starts Energiz...

Page 23: ...AT RANGE VIO setting or the AC HP SIZE BLU setting whichever is greater This may be a noticeable change in airflow When thermostat is satisfied contacts open deenergizing contactor and relay motors an...

Page 24: ...C INDOOR BLOWER AND MOTOR NOTE Motors without oilers are prelubricated Do not attempt to lubricate these motors For longer life operating economy and continuing efficiency clean accumulated dirt and g...

Page 25: ...1200 1400 1600 1800 2000 2200 5 20 0 030 0 033 0 037 0 042 0 047 0 052 0 060 0 067 0 075 TABLE 12 FILTER PRESSURE DROP IN WG UNIT SIZE FILTER SIZE IN 500 600 700 800 900 1000 1100 1200 1300 1400 1500...

Page 26: ...5 6 24 1 25 0 33 3 34 8 33 8 32 6 31 8 31 0 30 2 80 16 4 17 6 21 4 16 8 23 2 31 8 32 2 31 3 30 4 29 5 28 6 85 9 4 8 6 14 7 21 6 29 4 29 8 28 9 27 8 27 0 90 11 6 18 9 26 4 27 3 26 4 25 5 95 3 7 10 8 18...

Page 27: ...21 6 23 0 24 4 24 5 24 6 80 8 9 8 9 8 9 12 4 16 0 19 4 21 0 22 4 23 8 24 0 24 0 85 8 2 8 2 8 2 11 8 15 3 18 7 20 2 21 8 23 3 23 4 23 4 90 7 7 7 7 7 7 10 8 13 7 16 7 18 7 20 7 22 7 22 7 22 9 95 7 2 7...

Page 28: ...NOTE Refer to the heating and or cooling sequence of operation in this publication as an aid in determining proper control operation TABLE 13H SUPERHEAT CHARGING TABLE UNIT 060 TEMP F AIR ENT COND EV...

Page 29: ...evices that are of the fixed orifice type located in the header to the indoor and outdoor coils J LIQUID LINE STRAINER The liquid line strainer to protect metering device is made of wire mesh and loca...

Page 30: ...ay valve and is directed to the cooling liquid line check valve It is then condensed and directed through subcooling circuits and out to the strainer and the check valve in the heating liquid line 2 T...

Page 31: ...Dirty air filter Replace filter Dirty indoor or outdoor coil Clean coil Refrigerant overcharged Recover excess refrigerant Air in system Recover refrigerant evacuate system and recharge Heat Indoor a...

Page 32: ...ghtness III START UP Supply Voltage C S __________ S R __________ R C __________ Compressor Amps C __________ S __________ R __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Conden...

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