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WARNING:

Before performing service or maintenance

operations on the system, turn off main power to unit and
install lockout tag or electrical shock could result.

1. Open all electrical disconnects and install lockout tag before

starting any service work.

2. Remove indoor coil access panel (See Fig. 12).

3. Locate lances in unit base insulation that are placed over the

perimeter of the vertical duct opening cover (See Fig. 13).

4. Using a straight edge and sharp knife, cut and remove the

insulation around the perimeter of the cover. Remove the
screws securing the cover to the unit base and slide out the
cover. Discard the cover.

5. Remove indoor blower access panel (See Fig. 14).

6. Disconnect the plug assemblies from the indoor-fan motor

(See Fig. 15 & 17).

7. Remove screws securing indoor blower housing to blower

shelf and carefully slide out blower housing. There is a filler
bracket attached to the blower shelf; remove this filler
bracket and retain for later use (See Fig. 16).

8. Locate lances in unit base insulation that are placed over the

perimeter of the vertical discharge opening cover (See Fig.
13).

9. Using a straight edge and sharp knife, cut the insulation

around the perimeter of the cover. Remove the screws
securing the cover to the unit base and slide out the cover.
Discard the cover. Install filler bracket removed in Step 6.

10. If unit ductwork is to be attached to vertical opening flanges

on the unit base (jackstand applications only), do so at this
time.

11. It is recommended that the unit base insulation around the

perimeter of the vertical opening be secured to the unit base
with aluminum tape to prevent the insulation from tearing
or bunching up when the blower housing is installed in the
vertical discharge position.

12. Remove screws securing the high-voltage raceway to duct

panel. Temporarily place raceway on top of unit until
blower housing is installed.

13. Orient blower housing for vertical airflow (blower motor

adjacent to horizontal duct opening) and slide into vertical
opening making sure the flanges on the blower side plates
engage the tabs in the unit base (See Fig. 15). Resistance
will be felt as the blower housing contacts the unit base
insulation; this can be overcome by applying a slight force
to the base of the blower. Continue sliding blower in until
hole in side plate flange aligns with the hole in the unit base.
Secure using screw removed in Step 6.

14. Reinstall the high-voltage raceway removed in Step 12.

15. Cover the horizontal duct openings. Duct covers can be

ordered as an accessory or field fabricated (See Fig. 20).

16. Reinstall the indoor coil and indoor blower access panels.

17. After completing unit installation, perform all safety checks

and power up unit.

VIII.

INSTALL ELECTRICAL CONNECTION

WARNING:

The unit cabinet must have an uninter-

rupted, unbroken electrical ground to minimize the pos-
sibility of personal injury if an electrical fault should
occur. This ground may consist of an electrical wire
connected to the unit ground lug in the control compart-
ment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code) ANSI/NFPA (latest edition) and local electrical
codes. In Canada, follow Canadian Electrical Code CSA
(Canadian Standards Association) C22.1 and local elec-
trical codes. Failure to adhere to this warning could result
in personal injury or death.

CAUTION:

Failure to follow these precautions could

result in damage to the unit being installed:
1. Make all electrical connections in accordance with

NEC ANSI/NFPA (latest edition) and local electrical
codes governing such wiring. In Canada, all electrical
connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part 1 and applicable
local codes. Refer to unit wiring diagram.

2. Use only copper conductor for connections between

field-supplied electrical disconnect switch and unit.
DO NOT USE ALUMINUM WIRE.

3. Be sure that high-voltage power to unit is within

operating voltage range indicated on unit rating plate.

4. Do not damage internal components when drilling

through any panel to mount electrical hardware, con-
duit, etc. On 3-phase units, ensure phases are balanced
within 2 percent. Consult local power company for
correction of improper voltage and/or phase imbal-
ance.

A.

HIGH-VOLTAGE & CONTROL-VOLTAGE CONNEC-

TIONS

The unit must have a separate electrical service with a field-
supplied, waterproof, disconnect switch mounted at, or within
sight from, the unit. Refer to the unit rating plate for maximum
fuse/circuit breaker size and minimum circuit amps (ampacity) for
wire sizing. See Table 3 for electrical data.
The field-supplied disconnect switch box may be mounted on the
unit over the high-voltage inlet hole when the standard power and
low-voltage entry points are used. See Fig. 21 for acceptable
location.
See unit wiring label and Fig. 23, 24 & 26-27 for reference when
making high voltage connections. Proceed as follows to complete
the high-voltage connections to the unit.
If the unit has an electric heater, a second disconnect may be
required. Consult the Installation Instructions provided with
the accessory heater for electrical service connections.

1. ROUTING POWER LEADS INTO UNIT-Use only copper

wire between disconnect and unit. The high-voltage leads
should be in a conduit until they enter the duct panel;
conduit termination at the duct panel must be watertight.
Run the high-voltage leads through the knockout on the
duct panel (see Fig. 21 for location and size). When the
leads are inside the unit, run leads up the high-voltage
raceway to the line wiring splice box (Fig. 22). For
single-phase units, connect leads to the black and yellow
wires (see Fig. 24 & 26-27).

2. CONNECTING GROUND LEAD TO WIRE-BINDING

SCREW - Refer to Fig. 22. Connect the ground lead to the
chassis using the wire-binding screw in the wiring splice
box.

—14—

Summary of Contents for 657A

Page 1: ...Also make sure the User s Manual and Replacement Guide are left with the unit after installation SAFETY CONSIDERATIONS Installation and servicing of air conditioning equipment can be hazardous due to...

Page 2: ...s 2 5 for unit dimensions All units are shipped in a horizontal discharge configuration for installation on a ground level slab All units can be converted to down flow discharge configurations for roo...

Page 3: ...h the roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in See Fig 8 This is necessary for unit drain to function properl...

Page 4: ...maximum horizontal extension of a partial overhang must not exceed 48 in IMPORTANT Do not restrict outdoor airflow An air restriction at either the outdoor air inlet or the fan discharge may be detri...

Page 5: ...unit has duct flanges on the supply and return air openings on the side of the unit See Fig 2 5 for connection sizes and locations When designing and installing ductwork consider the following CAUTIO...

Page 6: ...2 Heater limit switches may trip at air quantities below those recommended NOTE A 90 degree elbow must be provided in the supply ductwork to comply with UL Underwriters Laboratories codes for use with...

Page 7: ...recommended to be used for rigging Install brackets as follows Fig 7 657A Rigging Instructions UNIT SIZE CHART A CHART B Max Weight A B Max Weight C D LB KG IN MM IN MM LB KG IN MM IN MM 024 296 134...

Page 8: ...tional information Lifting holes are provided in base rails as shown in Fig 7 See Detail A or B B Refer to rigging instructions on unit A INSTALLATION 1 Position the lifting bracket assembly around th...

Page 9: ...ast 1 in lower than the unit drain pan condensate connection to prevent the pan from overflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC 3 4 in CPVC or 3 4 in copp...

Page 10: ...uct Cover C95015 Fig 14 Indoor Blower Access Panel C950016 INDOOR BLOWER ACCESS PANEL REMOVE SCREWS Fig 15 Converting Blower Assembly to Vertical Airflow C950010 PLUG ASSEMBLIES RACEWAY FILLER BRACKET...

Page 11: ...oles in duct flanges as templates drill the remaining holes with the no 26 147 in drill 5 Fully secure the duct flanges using the remaining screws provided NOTE The finished kit installation accommoda...

Page 12: ...perimeter of the vertical discharge opening cover See Fig 13 9 Using a straight edge and sharp knife cut the insulation around the perimeter of the cover Remove the screws TABLE 1 PHYSICAL DATA UNIT...

Page 13: ...nit base Secure using screw removed in Step 7 Reconnect indoor fan motor leads and insert wire tie back into unit control box 13 Cover the horizontal duct openings Duct covers can be ordered as an acc...

Page 14: ...ground to minimize the pos sibility of personal injury if an electrical fault should occur This ground may consist of an electrical wire connected to the unit ground lug in the control compart ment o...

Page 15: ...the red lead to the contactor terminal from which the orange lead was disconnected 5 Using the wire nut removed from the red lead insulate the loose terminal on the orange lead 6 Wrap the wire nut wit...

Page 16: ...60 70 70 80 100 100 22 5 26 0 33 7 39 1 45 1 50 1 67 9 78 1 25 30 35 40 50 60 70 80 22 8 30 30 036 208 230 1 187 253 16 0 88 0 1 2 2 6 3 75 5 00 5 60 7 50 7 50 10 0 11 30 15 0 18 1 20 8 27 1 31 3 36 1...

Page 17: ...no additional leaks are not found 5 Charge unit with R 22 refrigerant using a volumetric charging cylinder or accurate scale Refer to unit rating plate for required charge Be sure to add extra refrige...

Page 18: ...room tem perature Observe that compressor outdoor fan and indoor blower motors start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts do...

Page 19: ...Fig 26 Wiring Diagram 024 to 042 208 230 60 1 C95037 19...

Page 20: ...Fig 27 Wiring Diagram 048 to 060 208 230 60 1 with ECM Indoor C95038 20...

Page 21: ...from obstructions and adjusted properly WARNING Disconnect electrical power to the unit and install lockout tag before changing blower speed Elec trical shock can cause serious injury or death Airflo...

Page 22: ...simultaneously through the Y and G terminals of the thermostat respectively On units with a compressor time delay relay there is a built in 5 minute 45 seconds delay between compressor starts Energiz...

Page 23: ...AT RANGE VIO setting or the AC HP SIZE BLU setting whichever is greater This may be a noticeable change in airflow When thermostat is satisfied contacts open deenergizing contactor and relay motors an...

Page 24: ...C INDOOR BLOWER AND MOTOR NOTE Motors without oilers are prelubricated Do not attempt to lubricate these motors For longer life operating economy and continuing efficiency clean accumulated dirt and g...

Page 25: ...1200 1400 1600 1800 2000 2200 5 20 0 030 0 033 0 037 0 042 0 047 0 052 0 060 0 067 0 075 TABLE 12 FILTER PRESSURE DROP IN WG UNIT SIZE FILTER SIZE IN 500 600 700 800 900 1000 1100 1200 1300 1400 1500...

Page 26: ...5 6 24 1 25 0 33 3 34 8 33 8 32 6 31 8 31 0 30 2 80 16 4 17 6 21 4 16 8 23 2 31 8 32 2 31 3 30 4 29 5 28 6 85 9 4 8 6 14 7 21 6 29 4 29 8 28 9 27 8 27 0 90 11 6 18 9 26 4 27 3 26 4 25 5 95 3 7 10 8 18...

Page 27: ...21 6 23 0 24 4 24 5 24 6 80 8 9 8 9 8 9 12 4 16 0 19 4 21 0 22 4 23 8 24 0 24 0 85 8 2 8 2 8 2 11 8 15 3 18 7 20 2 21 8 23 3 23 4 23 4 90 7 7 7 7 7 7 10 8 13 7 16 7 18 7 20 7 22 7 22 7 22 9 95 7 2 7...

Page 28: ...NOTE Refer to the heating and or cooling sequence of operation in this publication as an aid in determining proper control operation TABLE 13H SUPERHEAT CHARGING TABLE UNIT 060 TEMP F AIR ENT COND EV...

Page 29: ...evices that are of the fixed orifice type located in the header to the indoor and outdoor coils J LIQUID LINE STRAINER The liquid line strainer to protect metering device is made of wire mesh and loca...

Page 30: ...ay valve and is directed to the cooling liquid line check valve It is then condensed and directed through subcooling circuits and out to the strainer and the check valve in the heating liquid line 2 T...

Page 31: ...Dirty air filter Replace filter Dirty indoor or outdoor coil Clean coil Refrigerant overcharged Recover excess refrigerant Air in system Recover refrigerant evacuate system and recharge Heat Indoor a...

Page 32: ...ghtness III START UP Supply Voltage C S __________ S R __________ R C __________ Compressor Amps C __________ S __________ R __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Conden...

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