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Table 3 –

604D Cooling & Heating Dry Coil ECM Airflow

Small Cabinet

UNIT

SIZE

CFM ADJUST PIN

SELECT

LO PIN

NOM PIN

HI PIN

EXTERNAL STATIC

PRESSURE RANGE

(in. wc)

0.0–0.39

0.4–0.69

0.7–1.0

0.0–0.39

0.4–0.69

0.7–1.0

0.0–0.39

0.4–0.69

0.7–1.0

024

COOLING*

800

725

885

805

730

990

930

855

COOLING

DEHUMIDIFY

715

670

715

695

645

795

775

745

HEAT PUMP

COMFORT

720

660

790

745

685

890

850

785

030

COOLING*

1010

920

825

1105

1030

930

1255

1160

1050

COOLING

DEHUMIDIFY

890

845

795

890

865

825

1010

980

925

HEAT PUMP

COMFORT

945

850

765

1020

965

895

1140

1105

995

036

COOLING*

1110

1025

970

1235

1175

1115

1400

1355

1280

COOLING

DEHUMIDIFY

990

960

910

990

975

940

1125

1110

1085

HEAT PUMP

COMFORT

1035

975

910

1160

1080

1020

1305

1275

1220

*

Heat Pump Efficiency

and

Cooling

pin selections deliver equal airflow

Table 4 –

604D Cooling & Heating Dry Coil ECM Airflow

Large Cabinet

UNIT SIZE

CFM ADJUST PIN SELECT

LO PIN

NOM PIN

HI PIN

EXTERNAL STATIC

PRESSURE RANGE (in. wc)

0.1–1.0

0.1–1.0

0.1–1.0

042

COOLING*

1100

1225

1410

COOLING DEHUMIDIFY

980

980

1125

HEAT PUMP COMFORT

990

1100

1265

048

COOLING*

1260

1400

1610

COOLING DEHUMIDIFY

1120

1120

1290

HEAT PUMP COMFORT

1135

1260

1450

060

COOLING*

1575

1750

2010

COOLING DEHUMIDIFY

1400

1400

1610

HEAT PUMP COMFORT

1415

1575

1810

*

Heat Pump Efficiency

and

Cooling

pin selections deliver equal airflow

Table 5 –

ECM Wet coil Pressure Drop (in. wc)

UNIT

SIZE

STANDARD CFM (SCFM)

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

024

0.005

0.007

0.010

0.012

0.015

030

0.007

0.010

0.012

0.015

0.018

0.021

0.024

036

0.019

0.023

0.027

0.032

0.037

0.042

0.047

042

0.014

0.017

0.020

0.024

0.027

0.031

0.035

0.039

0.043

048

0.027

0.032

0.036

0.041

0.046

0.052

0.057

0.063

0.068

060

0.029

0.032

0.036

0.040

0.045

0.049

0.053

again turn off for an additional 30 sec and the outdoor fan for 40
sec. When the Quiet Shift is in OFF position, only a brief 30 sec.

cycle will be observed.
If it is desirable to observe a complete defrost in warmer weather,

the defrost thermostat must be closed as follows.

1. Turn off power to outdoor unit.
2. Disconnect outdoor fan motor lead from OF2 on control

board. (See Fig. 26) Tape to prevent grounding.

3. Restart unit in Heating mode, allowing frost to accumulate

on outdoor coil.

4. After a few minutes in Heating mode, liquid line

temperature should drop below closing point of defrost

thermostat (approximately 30

_

F) (--1

_

C).

NOTE

: Unit will remain in defrost until defrost thermostat

reopens at approximately 80

_

F (27

_

C) coil temperature at liquid

line or remainder of defrost cycle time.

5. Turn off power to outdoor and reconnect fan motor lead to

OF2 on control board after above forced defrost cycle.

MAINTENANCE

To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance

must be performed on this equipment. This heat pump unit
should be inspected at least once each year by a qualified service

person. To troubleshoot unit, refer to Table 8.

NOTE

: TO EQUIPMENT OWNER: Consult your local dealer

about the availability of a maintenance contract.

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and unit component damage.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills, tools

and equipment. If you do not possess these, do not attempt to

perform any maintenance on this equipment, other than those

procedures recommended in the Owner’s Manual.

!

WARNING

604D

Summary of Contents for 604D024

Page 1: ...rflow Airflow Adjustments 19 Defrost Control 19 Quiet Shift 19 Defrost 19 20 MAINTENANCE 20 25 Air Filter 21 Indoor Blower and Motor 21 Outdoor Coil Indoor Coil Condensate Drain Pan 21 Outdoor Fan 23...

Page 2: ...roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 mm See Fig 6 This is necessary for unit drain to function properl...

Page 3: ...00 355 6 BOTTOM OF UNIT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WA...

Page 4: ...IT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED...

Page 5: ...et if not already installed 1 Remove unit from shipping carton Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damagingthe unit If theskid isnot availa...

Page 6: ...also be used A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 604D024 0...

Page 7: ...allation standards for residential heating and air conditioning systems OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP COIL COND COIL 2 C99096 Fig 7 Slab Mounting Detail 5 Secure all duc...

Page 8: ...rection of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage contained within conduit when low voltage control wires are in same conduit as high voltage wires 5...

Page 9: ...high voltage raceway to the line wiring splice box See Fig 12 through 16 For singlephase units connect leads to the black and yellow wires for 3 phase units connect the leads to the black yellow and b...

Page 10: ...NNECT PER NEC FROM POWER SOURCE RETURN AIR TOP COVER NEC NATIONAL ELECTRICAL CODE C00063 Fig 9 Typical Installation Duct Covers C00092 Fig 10 604D with Duct Covers On 1 MIN 2 MIN TRAP OUTLET C99013 Fi...

Page 11: ...11 A07021 Fig 12 Wiring Schematics 604D Single Phase 604D...

Page 12: ...12 A07014 Fig 13 Wiring Schematics 604D Three Phase 604D...

Page 13: ...hat airflow delivered falls within proper range for the size unit installed This applies to all operational modes with the exception of electric heat modes See Fig 18 B as indicated c SYSTEM TYPE SELE...

Page 14: ...N The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATION should be used when the rated ARI performance is required or if system...

Page 15: ...is energized See Fig 18 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of the operating mode do not use the...

Page 16: ...pump is also operating in either heating or defrost modes the motor will modify its airflow output if necessary to provide an airflow which is defined as safe for the operation of the electric heater...

Page 17: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and ECM board through unit wire G across the 24 v secondary of transformer TRAN Thermidistat or Thermo...

Page 18: ...oper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 phase power leads to the unit must be reversed to correct rot...

Page 19: ...g the set up pins on the Easy Select board Unit 604D utilizes state of the art ECM Electronic Computated Motor ID Blower Motors Step 3 Defrost Control QUIET SHIFT Quiet Shift is a field selectable def...

Page 20: ...5 0 039 0 043 048 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 060 0 029 0 032 0 036 0 040 0 045 0 049 0 053 again turn off for an additional 30 sec and the outdoor fan for 40 sec When the Qu...

Page 21: ...necessary 4 Check electrical connections for tightness and controls for proper operation each cooling season Service when necessary Step 1 Air Filter IMPORTANT Never operate the unit without a suitabl...

Page 22: ...41 39 36 33 30 384 108 103 98 93 88 2647 42 40 37 34 31 394 110 105 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 1...

Page 23: ...curely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observe...

Page 24: ...pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves and it is more tolerant of stresses...

Page 25: ...nder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Step 14 System Information LOSS OF CHARGE SWITCH The loss of charge switch is a protecti...

Page 26: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Page 27: ...utdoor unit Cooling Size C SYSTEM TYPE Select AC for Gas Package Units D AC HP CFM ADJUST Select NOM E ON OFF DELAY Do not use ENH for this unit F CONTINUOUS FAN Select desired speed 2 Remove Jumper J...

Page 28: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restricti...

Page 29: ...r Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or...

Page 30: ...PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTI...

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