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2. Inspect indoor coil, outdoor coil, drain pan, and condensate

drain each cooling season for cleanliness. Clean when
necessary.

3. Inspect blower motor and wheel for cleanliness each

cooling season. Clean when necessary. For first heating
season, inspect blower wheel bimonthly to determine
proper cleaning frequency.

4. Check electrical connections for tightness and controls for

proper operation each cooling season. Service when neces-
sary.

5. Check the drain channel in the top cover periodically for

blockage (leaves, insects). Clean as needed.

WARNING:

Failure to follow these warnings could

result in serious injury or death:
1. Turn off electrical power to the unit before performing

any maintenance or service on the unit.

2. Use extreme caution when removing panels and parts.

As with any mechanical equipment, personal injury
can result from sharp edges, etc.

3. Never place anything combustible either on, or in

contact with, the unit.

I.

AIR FILTER

NEVER OPERATE THE UNIT WITHOUT A SUITABLE AIR
FILTER IN THE RETURN-AIR DUCT SYSTEM. ALWAYS
REPLACE THE FILTER WITH THE SAME DIMENSIONAL
SIZE AND TYPE AS ORIGINALLY INSTALLED. SEE
TABLE 1 FOR RECOMMENDED FILTER SIZES.

Inspect air filter(s) at least once each month and replace
(throwaway-type) or clean (cleanable-type) at least twice during
each cooling season or whenever the filters become clogged with
dust and lint.

Replace filters with the same dimensional size and type as
originally provided, when necessary.

II.

UNIT TOP REMOVAL (CONDENSER-COIL SIDE)

NOTE:

When performing maintenance or service procedures that

require removal of the unit top, be sure to perform all of the routine
maintenance procedures that require top removal, including coil
inspection and cleaning, and condensate drain pan inspection and
cleaning.

WARNING:

Disconnect and tag electrical power to the

unit before removing top. Failure to adhere to this
warning could cause serious injury or death.

Only qualified service personnel should perform maintenance and
service procedures that require unit top removal.
Refer to the following top removal procedures:

1. Remove 7 screws on unit top cover surface. (Save all

screws.)

2. Remove 2 screws on unit top cover flange. (Save all

screws.)

3. Lift top from unit carefully. Set top on edge and make sure

that top is supported by unit side that is opposite duct (or
plenum) side.

4. Carefully replace and secure unit top to unit, using screws

removed in Steps 1 and 2, when maintenance and/or service
procedures are completed.

III.

EVAPORATOR BLOWER AND MOTOR

For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and
motor annually.

WARNING:

Disconnect and tag electrical power to the

unit before cleaning the blower wheel. Failure to adhere
to this warning could cause serious injury or death.

To clean the blower wheel:

1. Access the blower assembly as follows:

a. Remove top access panel.

b. Remove 3 screws that hold blower orifice ring to blower

housing. Save screws.

c. Loosen setscrew(s) which secure wheel to motor shaft.

2. Remove and clean blower wheel as follows:

a. Lift wheel from housing. When handling and/or cleaning

blower wheel, be sure not to disturb balance weights
(clips) on blower wheel vanes.

b. Remove caked-on dirt from wheel and housing with a

brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using a soft
brush attachment. Remove grease and oil with a mild
solvent.

TABLE 5—WET COIL PRESSURE DROP

UNIT SIZE

564A

AIRFLOW

(CFM)

PRESSURE DROP

(IN. WG)

036

1000

0.07

1200

0.09

1400

0.11

1600

0.12

042

1000

0.04

1200

0.06

1400

0.08

1600

0.09

048

1400

0.07

1600

0.08

1800

0.09

060

1700

0.07

1800

0.08

2100

0.09

2300

0.10

TABLE 6—FILTER PRESSURE DROP (IN. WG)

UNIT

SIZE

FILTER

SIZE

(IN.)

CFM

500 600 700 800 900 1000 1100 1200 1300 1400

036, 042

24 x 24 0.06 0.07 0.08 0.08 0.09 0.09 0.09 0.10 0.11 0.12

048,060

24 x 30

-

-

-

-

-

-

-

-

0.08 0.09

UNIT

SIZE

FILTER

SIZE

(IN.)

CFM

1500 1600 1700 1800 1900 2000 2100 2200 2300

036, 042

24 x 24 0.14 0.15

-

-

-

-

-

-

-

048,060

24 x 30 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18

TABLE 7—ACCESSORY ELECTRIC HEAT PRESSURE

DROP (IN. WG)

HEATER KW

5-20

CFM

600

800

1000 1200 1400 1600 1800 2000 2200

0.06 0.08

0.10

0.13

0.15

0.18

0.20

0.23

0.25

—16—

Summary of Contents for 564A036

Page 1: ...hing cloth for unbrazing operations Have fire extinguisher available for all brazing operations WARNING Before performing service or maintenance operations on system turn off main power to unit Turn off accessory heater power switch if applicable Electrical shock can cause serious injury or death RULES FOR SAFE INSTALLATION AND OPERATION Recognize safety information This is the safety alert symbol...

Page 2: ...ode NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSITE DUCTS 0 BOTTOM OF UNIT 0 NEC R...

Page 3: ... LEGEND NEC National Electrical Code NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSI...

Page 4: ...cal Code NOTES 1 Clearances must be maintained to prevent recirculation of air from outdoor fan discharge with the exception of the condenser coil 36 00 in 914 0 mm A removable fence or barricade requires no clearance 2 Dimensions are in inches Dimensions in are in millimeters REQUIRED CLEARANCE TO COMBUSTIBLE MATL INCHES mm TOP OF UNIT 0 DUCT SIDE OF UNIT 0 SIDE OPPOSITE DUCTS 0 BOTTOM OF UNIT 0 ...

Page 5: ...e design and installation of the duct system must be in accordance with the standards of the NFPA National Fire Protection Associa tion for installation of nonresidence type air conditioning and ventilating systems NFPA90Aor residence type NFPA90B and or local codes and residence type NFPA 90B and or local codes and ordinances Select and size ductwork supply air registers and return air grilles ac...

Page 6: ...rap using a 3 4 in OD tube or pipe See Fig 9A and 9B Make sure that the outlet of the trap is at least 1 in lower than the unit drain pan condensate connection to prevent the pan from overflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC 3 4 in CPVC or 3 4 in copper pipe all field supplied Do not undersize the tube Pitch the drain tube downward at a slope of at l...

Page 7: ... Face Area sq ft Copper Tubes Aluminum Plate Fins 2 17 6 2 1 17 11 1 2 17 8 6 2 17 10 7 CONDENSER FAN MOTOR CFM Nominal Rpm Motor Hp Diameter in 2000 1100 1 4 20 2600 1100 1 4 20 2600 1100 1 4 20 2800 1100 1 4 20 EVAPORATOR COIL Copper Tubes Aluminum Plate Fins Rows Fins in Face Area sq ft 3 15 3 1 3 15 3 9 3 15 4 3 4 15 4 9 EVAPORATOR FAN MOTOR Blower Motor Size in Nominal Cfm Rpm Range Number of...

Page 8: ... terminal on the end of the RED transformer primary lead 3 Save the wirenut 4 Connect the RED lead to the BLK wire from which the ORG lead was disconnected Insulate with wirenut from Step 1 5 Using the wirenut removed from the RED lead insulate the loose terminal on the ORG lead 6 Wrap the wirenuts with electrical tape so that the metal terminals cannot be seen Indoor blower motor speeds may need ...

Page 9: ... between on cycles to prevent compressor damage A CHECKING COOLING CONTROL OPERATION Start and check the unit for proper cooling control operation as follows 1 Place room thermostat SYSTEM switch in OFF position Observe that blower motor starts when FAN switch is placed in ON position and shuts down when FAN switch is placed in AUTO position 2 Place SYSTEM switch in COOL position and FAN switch in...

Page 10: ...can cause serious injury or death Airflow can be changed by changing the lead connections of the blower motor Units 564A036 048 and 060 blower motors are factory wired for low speed operation Unit 564A042 is factory wired for medium speed operation A For 208 230 v The motor leads are color coded as follows 3 SPEED 2 SPEED black high speed black high speed blue medium speed red low speed red low sp...

Page 11: ...A06023 Fig 15 208 230 3 60 Wiring Diagram 11 ...

Page 12: ...A06024 Fig 16 460 3 60 Wiring Diagram 12 ...

Page 13: ...ide becomes excessive B COMPRESSOR OVERLOAD This overload interrupts power to the compressor when either the current or internal temperature become excessive and automati cally resets when the internal temperature drops to a safe level This overload may require up to 60 minutes or longer to reset therefore if the internal overload is suspected of being open disconnect the electrical power to the u...

Page 14: ...llowing Electrical Data charts 452 5 v 457 7 v 455 2 v LEGEND FLA Full Load Amps HACR Heating Air Conditioning and Refrigeration IFM Indoor Fan Motor LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection fuses or HACR type circuit breaker NEC National Electrical Code OFM Outdoor Fan Motor RLA Rated Load Amps UL Underwriters Laboratories Single Point Wiring Connections ...

Page 15: ...WARNING The ability to properly perform mainte nance on this equipment requires certain expertise me chanical skills tools and equipment If you do not possess these do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User s Manual FAILURE TO HEED THIS WARN ING COULD RESULT IN SERIOUS INJURY DEATH OR DAMAGE TO THIS EQUIPMENT The minimum mainten...

Page 16: ... require unit top removal Refer to the following top removal procedures 1 Remove 7 screws on unit top cover surface Save all screws 2 Remove 2 screws on unit top cover flange Save all screws 3 Lift top from unit carefully Set top on edge and make sure that top is supported by unit side that is opposite duct or plenum side 4 Carefully replace and secure unit top to unit using screws removed in Step...

Page 17: ...bly onto unit top cover 3 Loosen fan hub setscrews 4 Adjust fan height as shown in Fig 21 5 Tighten setscrews 6 Replace condenser fan assembly VI ELECTRICAL CONTROLS AND WIRING Inspect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove the top panel to locate all the electrical controls and wiring Check all electrical connections for t...

Page 18: ...enser fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Leaking valves in compressor Replace compressor Air in system Recover refriger...

Page 19: ...and propeller for location in housing and setscrew tightness III START UP Supply Voltage L1 L2 __________ L2 L3 _________ L3 L1 __________ Compressor Amps L1 __________ L2 _________ L3 __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB PRESSURE...

Page 20: ... 2006 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 20 Printed in U S A Catalog No II 564A 36 1 ...

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