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NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

WARNING:

Before installing, modifying, or servicing

system, main electrical disconnect switch must be in the
OFF position. There may be more than 1 disconnect
switch. Lock out and tag switch with a suitable warning
label. Electrical shock can cause personal injury or death.

CAUTION:

Puron® systems operate at higher pressures

than standard R-22 systems. Do not use R-22 service
equipment or components on Puron® equipment.

INSTALLATION RECOMMENDATIONS

NOTE:

In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

to capacity of unit.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal

opening with RTV or other pliable silicon-based caulk. (See
Fig. 2.)

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with
tubing. (See Fig. 2.)

8. Ensure that tubing insulation is pliable and completely

surrounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 2.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
ARI rated indoor unit with highest sales volume when connected
by 15 ft of field-supplied or factory accessory tubing. For proper
unit operation, check refrigerant charge using charging informa-
tion located on control box cover.

IMPORTANT:

Maximum liquid-line size is 3/8-in. O.D. for all

residential applications including long line.

IMPORTANT:

Always install the factory-supplied liquid-line

filter drier. If replacing the filter drier, refer to Product Data Sheet
for appropriate part number. Obtain replacement filter driers from
your distributor or branch.

INSTALLATION

Specifications for this unit in residential new construction market
require the outdoor unit, indoor unit, refrigerant tubing sets,
metering device, and filter drier listed in presale literature. There
can be no deviation. Consult the Application Guideline and
Service Manual—Air Conditioners and Heat Pumps Using
Puron® Refrigerant to obtain required unit changes for specific
applications and for R-22 retrofit.

Fig. 1—Models 533G, 537G, and 539G

A99524

installation and
start-up instructions

12, 13, 14 SEER
SPLIT-SYSTEM AIR CONDITIONERS
WITH PURON® REFRIGERANT

Cancels:

New

II 533G-18-1

11-02

533G
539G
537G

—1—

Summary of Contents for 533G

Page 1: ...e living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameters are appropriate to capacity of unit 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit...

Page 2: ... AND INSTALL PISTON RING 533G STANDARD If unit is to be installed with a piston metering device proceed as follows 1 Check indoor coil piston to see if it matches the required piston shown on outdoor unit rating plate If it does not match replace indoor coil piston with piston shipped with outdoor unit The piston shipped with outdoor unit is correct for any approved indoor coil combination 2 After...

Page 3: ...e to tubing or valve to attach TXV to distributor 9 Reinstall TXV support clamp removed in item 3 10 Attach TXV bulb to vapor tube inside cabinet in same location as original was when removed using supplied bulb clamps nylon or copper See Fig 5 for correct positioning of sensing bulb 11 Route equalizer tube through suction connection opening large hole in fitting panel and install fitting panel in...

Page 4: ...HOD The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum method is the most positive way of assuring a system is free of air and liquid water See Fig 7 TRIPLE EVACUATION METHOD The triple evacuation method should be used when vacuum pump is only capable of pumping down to 28 in o...

Page 5: ...se of available 24v accessories may exceed the mini mum 40va power requirement Determine total transformer load ing and increase the transformer capacity or split the load with an accessory transformer as required IMPORTANT Check factory wiring and field wire connections to ensure terminations are secured properly Check wire routing to ensure wires are not in contact with tubing sheet metal etc IX...

Page 6: ...IQUID VAPOR VAPOR LONG LINE Connection Diameter Tube Diameter Connection Diameter Tube Diameter Connection Diameter Tube Diameter 018 3 8 3 8 5 8 5 8 5 8 5 8 024 3 8 3 8 5 8 5 8 5 8 3 4 030 036 3 8 3 8 3 4 3 4 3 4 7 8 042 048 3 8 3 8 7 8 7 8 7 8 1 1 8 060 3 8 3 8 7 8 1 1 8 7 8 1 1 8 NOTES 1 Tube diameters are for lengths up to 50 ft For tubing lengths greater than 50 ft horizontal or greater than ...

Page 7: ...nutes before checking charge 2 Measure liquid service valve pressure by attaching an accurate gage to service port 3 Measure liquid line temperature by attaching an accurate thermistor type or electronic thermometer to liquid near outdoor coil 4 Refer to unit rating plate for required subcooling tempera ture 5 Refer to Table 4 Find the point where required subcooling temperature intersects measure...

Page 8: ... IMPORTANT Before leaving job be sure to do the following 1 Ensure that all wiring and tubing is secure in unit before adding panels and covers Securely fasten all panels and covers 2 Tighten service valve stem caps to 1 12 turn past finger tight 3 Leave User s Manual with owner Explain system operation and periodic maintenance requirements outlined in manual 4 Fill out Dealer Installation Checkli...

Page 9: ... 65 67 69 20 55 57 59 61 63 65 67 69 71 22 57 59 61 63 65 67 69 71 73 24 59 61 63 65 67 69 71 73 75 26 61 63 65 67 69 71 73 75 77 28 63 65 67 69 71 73 75 77 79 30 65 67 69 71 73 75 77 79 81 32 67 69 71 73 75 77 79 81 83 34 69 71 73 75 77 79 81 83 85 36 71 73 75 77 79 81 83 85 87 38 73 75 77 79 81 83 85 87 89 40 75 77 79 81 83 85 87 89 91 24 VAC HOT R C W2 Y G R C RVS COOLING C W2 HP THERMOSTAT TYP...

Page 10: ...INE SOLENOID VALVE IS REQUIRED ON SOME UNITS SEE SPECIFIC UNIT INSTRUCTIONS 5 THERMOSTATS ARE FACTORY CONFIGURED WITH 5 MINUTE COMPRESSOR CYCLE PROTECTION AND 4 CYCLES PER HOUR LIMIT SEE THERMOSTAT INSTALLATION INSTRUCTIONS FOR DETAILS 6 TO STAGE ELECTRIC RESISTANCE HEAT CONSULT OUTDOOR THERMOSTAT INSTALLATION IN STRUCTIONS A97368 LEGEND 24 V FACTORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTIO...

Page 11: ...sture from oil Do not leave Puron suction line filter driers in line longer than 72 hrs Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere Poe oils may cause damage to certain plastics and roofing materials Wrap all filter driers and service v...

Page 12: ... 2002 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 12 Printed in U S A ii533g181 Catalog No 5353 309 ...

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