background image

EXAMPLE: (0–2000 ft altitude)
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 82 sec
Gas rate = 88 cu ft/hr (from Table 9)
Btu heating input = 88 X 1050 = 92,400 Btuh
In this example, the orifice size and manifold pressure
adjustment is within ±2 percent of the furnace input rate.

2. Set temperature rise.

Furnace must operate within range of temperature rise
specified on the unit rating plate. Determine the air tem-
perature rise as follows.

a. Place duct thermometers in return and supply ducts as

near furnace as possible. Be sure thermometers do not
“see” heat exchangers so that radiant heat will not affect
thermometer readings. This is particularly important
with straight-run ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine
temperature rise.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. De-
crease blower speed to increase temperature rise.

WARNING:

Disconnect the electrical power before

changing the speed tap. A failure to follow this warning
could result in personal injury.

d. To change blower motor speed selections for heating

mode, remove blower motor lead from control board
HEAT terminal. (See Fig. 14.) Select desired blower
motor speed lead from 1 of the other terminals and
relocate it to HEAT terminal. See Table 10 for lead color
identification. Reconnect original lead on SPARE termi-
nal.

Follow this same procedure for proper selection of COOL speed
selection.

CAUTION:

If Model 376CAV066115 is installed in

0.50-in. wc or lower static pressure ductwork, evaporator
coil condensate blow off can occur during cooling opera-
tion. When installed in this manner, do not use high
blower speed tap for cooling.

CAUTION:

Recheck temperature rise. It must be within

limits specified on unit rating plate. Recommended op-
eration is at midpoint of rise or above.

3. Set thermostat heat anticipator.

The thermostat heat anticipator must be set to match the
amp draw of the electrical components in the R-W circuit.
Accurate amp draw readings can be obtained at thermostat
subbase terminals R and W. Fig. 19 illustrates an easy
method of obtaining the actual amp draw. The amp reading
should be taken after the blower motor has started. See the
thermostat manufacturer’s instructions for adjusting the
heat anticipator and for varying the heating cycle length.

NOTE:

When using an electronic thermostat, set cycle rate for 3

cycles per hr.

V.

CHECK SAFETY CONTROLS

The flame sensor, gas valve, and pressure switch were all checked
in the Start-Up Procedures section as part of normal operation.

1. Check primary limit control.

This control shuts off the combustion control system and
energizes the circulating-air blower motor if the furnace
overheats.
The preferred method of checking the limit control is to
gradually block off the return air after the furnace has been
operating for a period of at least 5 minutes. As soon as the
limit has shut off the burners, the return-air opening should
be unblocked. By using this method to check the limit
control, it can be established that the limit is functioning
properly and operates if there is a motor failure.

2. Check blocked vent safeguard switch.

The purpose of this control is to permit the safe shutdown
of the furnace during certain blocked vent conditions.

a. Disconnect power to furnace and remove vent connector

from furnace outlet collar. Be sure to allow time for vent
pipe to cool down before removing.

TABLE 9—GAS RATE (CU FT/HR)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

I

Cu Ft

2

Cu Ft

5

Cu Ft

1

Cu Ft

2

Cu Ft

5

Cu Ft

10

360

720

1800

50

72

144

360

11

327

655

1636

51

71

141

355

12

300

600

1500

52

69

138

346

13

277

555

1385

53

68

136

340

14

257

514

1286

54

67

133

333

15

240

480

1200

55

65

131

327

16

225

450

1125

56

64

129

321

17

212

424

1059

57

63

126

316

18

200

400

1000

58

62

124

310

19

189

379

947

59

61

122

305

20

180

360

900

60

60

120

300

21

171

343

857

62

58

116

290

22

164

327

818

64

56

112

281

23

157

313

783

66

54

109

273

24

150

300

750

68

53

106

265

25

144

288

720

70

51

103

257

26

138

277

692

72

50

100

250

27

133

267

667

74

48

97

243

28

129

257

643

76

47

95

237

29

124

248

621

78

46

92

231

30

120

240

600

80

45

90

225

31

116

232

581

82

44

88

220

32

113

225

563

84

43

86

214

33

109

218

545

86

42

84

209

34

106

212

529

88

41

82

205

35

103

206

514

90

40

80

200

36

100

200

500

92

39

78

196

37

97

195

486

94

38

76

192

38

95

189

474

96

38

75

188

39

92

185

462

98

37

74

184

40

90

180

450

100

36

72

180

41

88

176

439

102

35

71

178

42

86

172

429

104

35

69

173

43

84

167

419

106

34

68

170

44

82

164

409

108

33

67

167

45

80

160

400

110

33

65

164

46

78

157

391

112

32

64

161

47

76

153

383

116

31

62

155

48

75

150

375

120

30

60

150

49

73

147

367

TABLE 10—SPEED SELECTOR

COLOR

SPEED

FACTORY-

ATTACHED TO

Black

High

COOL

Yellow (When Present)

Medium-High

SPARE

Blue

Medium-Low

HEAT

Red

Low

SPARE

White

Common

L2/COM

—19—

Summary of Contents for 376CAV

Page 1: ...words DANGER WARNING and CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING sig...

Page 2: ...D E VENT CONN SHIP WT LB 024050 14 3 16 12 9 16 12 11 16 4 123 036050 14 3 16 12 9 16 12 11 16 4 128 024070 14 3 16 12 9 16 12 11 16 4 130 036070 14 3 16 12 9 16 12 11 16 4 139 036096 17 1 2 15 7 8 1...

Page 3: ...nace the control and the person at the same electro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY...

Page 4: ...y downflow subbase which is available from your distributor or branch when required II LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on the downstream side...

Page 5: ...d they must be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS This section covers...

Page 6: ...SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of 3 in when typ...

Page 7: ...APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 20 3 8 Combustible Flooring wit...

Page 8: ...VIII FILTER ARRANGEMENT WARNING Never operate unit without filter access door removed Failure to follow this warning could result in fire personal injury or death Fig 8 Typical Attic Installation A97...

Page 9: ...If a flexible connector is required or al lowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing WARNIN...

Page 10: ...pple into the lower end of the tee The capped nipple should extend below the level of the gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and ga...

Page 11: ...vided for 24 v humidifier connection See Fig 16 HUM terminal is energized with 24 v 0 5 amp maximum after inducer pressure switch closes WARNING DO NOT connect furnace control HUM terminal to HUM humi...

Page 12: ...motor comes up to speed the pressure switch contacts close to begin a 15 sec prepurge period b Igniter warm up At the end of the prepurge period the igniter is energized for a 17 sec igniter warm up...

Page 13: ...pump the furnace control automatically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or W Y G thermostat inputs are received at the same time the...

Page 14: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 15: ...Obtain average yearly gas specific gravity from local gas supplier 3 Verify furnace model Table 7 can only be used for model 376CAV Furnaces 4 Find installation altitude in Table 7 NOTE For Canada al...

Page 16: ...3 2 7 43 2 8 43 2 9 43 3 0 43 3 1 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice no Manifold Pr...

Page 17: ...43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 5...

Page 18: ...re Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 9001 to 10 000 575 43 3 0 43 3 1 43 3 2 43 3 3 43 3 4 600 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 625 43...

Page 19: ...or varying the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr V CHECK SAFETY CONTROLS The flame sensor gas valve and pressure switch were all checked...

Page 20: ...ts when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Tu...

Page 21: ...pward Slope _________________ Joints Secure _________________ See Vent Table Instructions CHECKLIST START UP _________________ Gas Input Rate Set Within 2 percent of Rating Plate _________________ Tem...

Page 22: ...22...

Page 23: ...23...

Page 24: ...o based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays divid...

Reviews: