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Fig. 16—Furnace Wiring Diagram

A00304

PCB

BLOWER OFF DELAY

SELECTION CHART

90 SEC

135 SEC

180 SEC

225 SEC

GVR

HI/LO

RELAY

SEC-1

SEC-2

PL1

3 2 1

6 5 4
9 8 7

LED

TEST/TWIN

BLOWER

OFF

DELAY

G
R
Y

W
C

HUM

HSIR

IDR

BLWR

BLOWER

SPEED

SELECT

FU1

COOL

HEAT

L2

PL3

PL2

VAC

120

L1

PR1

1

2

1
2
3

PR2

24 VAC-3A

FUSE

SPARE-2

SPARE-1

EAC-1

EAC-2

C

1.

5

 A

M

P

1

2

PL5

WHT

BLK

WHT

WHT

BL

K

BL

K

HSI

BLK

WHT

WHT   (COM)

RED   (LO)

BLU (MED LO)

NOTE #7

OL

START

BLWM

YEL (MED HI)

BLK  (HI)

BRN

BRN

TR

A

N

BLU

RED

BLK

WHT

WHT (COM)

CAP

RED

RED

ORN

FUSED DISCONNECT

SWITCH (WHEN REQ’D)

NOTE #4

FU2

BLK

WHT

JB

LEGEND

ALS

AUXILIARY LIMIT SWITCH, OVERTEMP. -MANUAL RESET, SPST-(N.C.)

BLWR

BLOWER MOTOR RELAY, SPST-(N.O.)

BLWM BLOWER MOTOR
BVSS

BLOCKED VENT SHUTOFF SWITCH, SPST - (N.C.)

CAP

CAPACITOR

CPU

MICROPROCESSOR AND CIRCUITRY

DSS

DRAFT SAFEGUARD SWITCH

EAC-1

ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.5 AMP MAX.)

EAC-2

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FL

FUSIBLE LINK

FRS

FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)

FSE

FLAME PROVING ELECTRODE

FU1

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FU2

FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED)

GV

GAS VALVE-REDUNDANT OPERATORS

GVR

GAS VALVE RELAY, DPST-(N.O.)

HI/LO

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

HSI

HOT SURFACE IGNITOR (115 VAC)

HSIR

HOT SURFACE IGNITOR RELAY, SPST-(N.O.)

HUM

24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX.)

IDM

INDUCED DRAFT MOTOR

IDR

INDUCED DRAFT RELAY, SPST-(N.O.)

ILK

BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)

JB

JUNCTION BOX

LED

LIGHT-EMITTING DIODE FOR STATUS CODES

LGPS

LOW GAS PRESSURE SWITCH, SPST-(N.O.)

LS

LIMIT SWITCH, AUTO RESET, SPST(N.C.)

OL

AUTO-RESET INTERNAL MOTOR OVERLOAD TEMP. SW.

PCB

PRINTED CIRCUIT BOARD

PL1

9-CIRCUIT CONNECTOR

PL2

2-CIRCUIT PCB CONNECTOR

PL3

3-CIRCUIT IDM CONNECTOR

PL5

2-CIRCUIT HSI/PCB CONNECTOR

PRS

PRESSURE SWITCH, SPST-(N.O.)

TEST/TWIN

COMPONENT TEST & TWIN TERMINAL

TRAN

TRANSFORMER-115VAC/24VAC

JUNCTION

UNMARKED TERMINAL

PCB TERMINAL

FACTORY WIRING (115VAC)

FACTORY WIRING (24VAC)

FIELD WIRING (115VAC)

FIELD WIRING (24VAC)

CONDUCTOR ON PCB

FIELD WIRING TERMINAL

FIELD GROUND

EQUIPMENT GROUND

FIELD SPLICE

PLUG RECEPTACLE

L1

L2

L1

BLWR

HI/LO

TO 115VAC FIELD DISCONNECT

NOTE #4

EQUIPMENT GROUND

SPARE-2

HEAT

SPARE-1

COOL

NOTE #7

COM

HSIR

EAC-1

START

OL

COM

HI

MED HI

MED LO

LO

BLWM

SCHEMATIC DIAGRAM

(NATURAL GAS & PROPANE)

EAC-2

1

1

HSI

2

PL5

2

PL2

3 PL3

PR2

115VAC

PR1

TRAN

24VAC

1

2

IDR

TEST/TWIN

FU1

NOTE #6

CAP

L2

PL1

8

FSE

9

6

5

CPU

HSIR

IDR

BLWR

Y

G

C

R

W

GVR-2

SEC-1

HI/LO

GVR

SEC-2

NOTES:

322869-101 REV. H

1. If any of the original equipment wire is replaced use wire rated for 105

°

C.

2. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
3. Blower motor speed selections are for average conditions, see installation instructions for details on

optimum speed selection.

4. Use only copper wire between the disconnect switch and the furnace junction box (JB).
5. This wire must be connected to furnace sheetmetal for control to detect flame.
6. Replace only with a 3 amp fuse.
7. Yellow lead not on all motors.
8. Blower-on delay, gas heating 45 seconds, cooling or heat pump 2 seconds.
9. Blower-off delay, gas heating 90, 135, 180 or 225 seconds, cooling or heat pump 90 seconds.

(135 seconds only on some models)

10. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset

after three hours.

11. When used, auxiliary limit switch (ALS) is on some downflow models only. When used, FL is on

upflow models only.

12. Some models may have spade quick connect terminals.
13. Factory connected when LGPS is not used.
14. Factory connected when BVSS is not used. BVSS used when Chimney Adapter Accessory Kit is

installed.

15. Gas valve leads are interchangeable on single stage valves.

BL

K

OM

SW2

SW1

OM

3

4

7

1

OM

HUM

IDM

ILK

DSS

BVSS

PRS

ILK

L1

NEUTRAL

IDM

(WHEN USED)

NOTE #14

NOT USED

NOT USED

NOT USED

FSE

BLU

PRS

DSS

BVSS

(WHEN USED)

NOTE #14

WHT

LS

FL

(NOT ON ALL MODELS)

NOTE #9

FRS1

FRS2

LS

FL

NOTE #12

ORN

ORN

ORN

ALS

(WHEN USED)

ORN

NOTE #11

LGPS

(WHEN USED)

NOTE #13

NOTE #14

NOTE #11

2

GVR-1

NOTE #14

ALS

(WHEN USED)

(WHEN USED)

NOTE #13

LGPS

(WHEN USED)

NOTE #13

YEL

FRS1

FRS2

(WHEN USED) NOTE #11

GRN/YEL

GRN/YEL

GND

NOTE #5

GRN/YEL

NOTE #5

GRN/YEL

NOTE #15

NOTE #15

GV

GV


14

Summary of Contents for 376CAV

Page 1: ...words DANGER WARNING and CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING sig...

Page 2: ...D E VENT CONN SHIP WT LB 024050 14 3 16 12 9 16 12 11 16 4 123 036050 14 3 16 12 9 16 12 11 16 4 128 024070 14 3 16 12 9 16 12 11 16 4 130 036070 14 3 16 12 9 16 12 11 16 4 139 036096 17 1 2 15 7 8 1...

Page 3: ...nace the control and the person at the same electro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY...

Page 4: ...y downflow subbase which is available from your distributor or branch when required II LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on the downstream side...

Page 5: ...d they must be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS This section covers...

Page 6: ...SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of 3 in when typ...

Page 7: ...APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 20 3 8 Combustible Flooring wit...

Page 8: ...VIII FILTER ARRANGEMENT WARNING Never operate unit without filter access door removed Failure to follow this warning could result in fire personal injury or death Fig 8 Typical Attic Installation A97...

Page 9: ...If a flexible connector is required or al lowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing WARNIN...

Page 10: ...pple into the lower end of the tee The capped nipple should extend below the level of the gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and ga...

Page 11: ...vided for 24 v humidifier connection See Fig 16 HUM terminal is energized with 24 v 0 5 amp maximum after inducer pressure switch closes WARNING DO NOT connect furnace control HUM terminal to HUM humi...

Page 12: ...motor comes up to speed the pressure switch contacts close to begin a 15 sec prepurge period b Igniter warm up At the end of the prepurge period the igniter is energized for a 17 sec igniter warm up...

Page 13: ...pump the furnace control automatically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or W Y G thermostat inputs are received at the same time the...

Page 14: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 15: ...Obtain average yearly gas specific gravity from local gas supplier 3 Verify furnace model Table 7 can only be used for model 376CAV Furnaces 4 Find installation altitude in Table 7 NOTE For Canada al...

Page 16: ...3 2 7 43 2 8 43 2 9 43 3 0 43 3 1 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice no Manifold Pr...

Page 17: ...43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 5...

Page 18: ...re Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 9001 to 10 000 575 43 3 0 43 3 1 43 3 2 43 3 3 43 3 4 600 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 625 43...

Page 19: ...or varying the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr V CHECK SAFETY CONTROLS The flame sensor gas valve and pressure switch were all checked...

Page 20: ...ts when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Tu...

Page 21: ...pward Slope _________________ Joints Secure _________________ See Vent Table Instructions CHECKLIST START UP _________________ Gas Input Rate Set Within 2 percent of Rating Plate _________________ Tem...

Page 22: ...22...

Page 23: ...23...

Page 24: ...o based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays divid...

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