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III.

FAN ADJUSTMENT CHECK

This furnace is equipped with a 3-speed direct-drive motor to
deliver a temperature rise (between return and supply plenums)
within range specified on rating plate at external duct static
pressure noted on rating plate.

WARNING:

When operating furnace in heating mode,

static pressure and temperature rise (supply-air tempera-
ture minus return-air temperature) must be within those
limits specified on rating label. Failure to follow this
warning could lead to severe furnace damage.

Adjust fan speed so that temperature rise is within rise range
specified on rating plate. Consult wiring diagram for speed
changes on direct-drive motor.

To adjust fan off time, set DIP switches on control board to obtain
desired timing. (See Fig. 3.)

IV.

LIMIT CONTROL CHECK

After furnace has been in operation for at least 15 minutes, restrict
return-air supply by blocking filters or closing return registers and
allow furnace to shut down on high limit. The burner should shut
off, and main blower should continue to run.

Remove restriction, and burner should come back on in a few
minutes.

V.

FOR YEAR-ROUND AIR CONDITIONING

This furnace is designed for use in conjunction with cooling
equipment to provide year-round air conditioning. The blower has
been sized for both heating and cooling, however, fan motor speed
may need to be changed to obtain necessary cooling airflow.

VI.

HEATING

The blower speed is factory set to deliver required airflow at
normal duct static pressure.

VII.

COOLING

The blower speed may be field adjusted to deliver required airflow
for cooling application. (See Table 3.)

VIII.

CONSTANT BLOWER SWITCH

This furnace is equipped with a constant low-speed blower option.
Whenever room thermostat is not calling for heating or cooling,
blower runs on low speed in order to provide air circulation. If
constant blower option is not desired, the rocker switch on side of
control box may be used to turn off constant speed.

MAINTENANCE

WARNING:

The ability to properly perform mainte-

nance on this equipment requires certain expertise, me-
chanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recom-
mended in the User’s Manual. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN POSSIBLE
DAMAGE TO THIS EQUIPMENT, SERIOUS PER-
SONAL INJURY, OR DEATH.

WARNING:

Before performing any service functions,

unless operations specifically require power to be on,
make sure all utilities are turned off upstream of appli-
ance. Failure to comply with this warning will cause a fire
hazard and/or bodily harm.

WARNING:

To avoid personal injury, make sure elec-

trical supply power is off before servicing.

I.

GENERAL

In order to keep this furnace in good operating condition and to
maintain its warranty, the furnace MUST be serviced on an annual
basis. This servicing includes a nozzle change, a burner inspection,
a visual check of tube passages through flue outlet, and a visual
inspection of combustion chamber when burner is removed.

Depending on above inspection, service could also include a
cleaning and vacuuming of heat exchanger tubes and possibly the
heat exchanger drum section.

Removal of any heat exchanger components which are sealed by
gaskets requires replacement of gasket.

WARNING:

Failure to replace any heat exchanger gas-

kets with new gaskets when any heat exchanger plates or
covers are removed could lead to heat exchanger leakage,
sooting, and/or a hazardous condition capable of causing
bodily harm.

This furnace should never be operated without air filter(s).
Disposable filters should be replaced at least once a year. If
equipped to provide cooling, filters should be replaced a minimum
of twice a year. Permanent filters should be cleaned at least twice
a year.

ALWAYS KEEP MAIN OIL VALVE TURNED OFF IF
BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF
TIME.

II.

OIL BURNER

Contact your service technician for service.

Lubricate burner motor with SAE 10 oil. Once each year, pour 2
teaspoons of oil slowly into each oil cup.

To maintain proper performance, oil burner nozzle must be
replaced once a year.

The procedure for nozzle installation and/or replacement is out-
lined in oil burner instruction manual which came with furnace.
For ease of maintenance, the oiling procedure for burner motor, as
outlined in burner manual, should be performed at this time.

After replacement of nozzle, burner should be adjusted in accor-
dance with Combustion Check section of the instruction.

Fig. 3—Fan Off Time DIP Switch Settings

(Black Box Represents Switch Position)

A95115

1

2

60 Sec

1

2

90 Sec

DELAY  OFF  DIP  SWITCH  SETTINGS

1

2

1

2

1

2

120 Sec

1

2

150 Sec

—8—

Summary of Contents for 363AAP

Page 1: ...NITY OF THIS OR ANY OTHER APPLIANCE DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT WARNING For use with...

Page 2: ...r attic installation As this unit may be installed as an upflow or horizontal furnace it may be located in a basement on the same level as area to be heated suspended or in a crawlspace In any case un...

Page 3: ...g openings Screens used shall not be smaller than 1 4 in mesh and shall be readily accessible for cleaning If free area through a design of louver or grille is known it shall be used in calculating si...

Page 4: ...chimney is properly lined and sized per the applicable codes Refer to list of codes in Safety Consid erations section II MASONRY CHIMNEY This furnace can be vented into an existing masonry chimney Th...

Page 5: ...humidifier connection See Fig 9 These terminals are energized with 115v 0 5 amp maximum during any call for heat FILTERS It is NECESSARY THAT ALL FURNACES BE EQUIPPED WITH A FILTER An external filter...

Page 6: ...SCREW FILTER RACK FILTER ACCESS PANEL REAR OF FURNACE BASE PANEL FLUSH WITH REAR OF FURNACE SIDE FILTER RACK ALIGNMENT FILTER RACK BOTTOM FILTER RACK REAR PANEL REST FLANGE ON TOP OF BOTTOM PANEL FLA...

Page 7: ...ed with damper The draft regulator should be adjusted after furnace has been firing for at least 10 minutes and stack draft should be measured and set between 0 025 and 0 035 in wc The draft should be...

Page 8: ...User s Manual FAILURE TO FOLLOW THIS WARNING COULD RESULT IN POSSIBLE DAMAGE TO THIS EQUIPMENT SERIOUS PER SONAL INJURY OR DEATH WARNING Before performing any service functions unless operations spec...

Page 9: ...dous condition which could lead to bodily harm 15 Before reassembly heat exchanger and combustion cham ber should be inspected to determine if replacement is required After cleaning place combustion c...

Page 10: ...reduces efficiency of your system causes erratic performance of controls and could result in damage to motor or heating equipment 1 Inspect filters at regular intervals depending upon dirt conditions...

Page 11: ...0 7 0 8 0 9 1 0 060210 High 2485 2395 2305 2250 2145 2075 1975 1885 1780 1675 Medium 2195 2125 2060 1990 1915 1860 1785 1700 1620 1525 Low 1640 1590 1540 1515 1460 1410 1350 1275 1190 1075 NOTES 1 Air...

Page 12: ...DUCT CLEANOUT PORTS CLEANOUT PORTS A96336 DIMENSIONS IN UNIT SIZE UNIT DIMENSIONS DUCT SUPPLY OPENING FLUE DIAMETER SIDE RETURN OPENING END BOTTOM RETURN OPENING SIDE RETURN DUCT SIZE END BOTTOM RETUR...

Page 13: ...Fig 8 Barometric Damper Locations A95117 FIG A FIG G FIG D FIG L FIG B FIG C FIG J FIG H FIG K POOR WRONG WRONG WRONG WRONG WRONG BAROMETRIC DAMPER LOCATIONS GOOD LOCATIONS BAD LOCATIONS 13...

Page 14: ...ING MUST CONFORM TO CURRENT CSA 22 1 CANADIAN ELECTRICAL CODE PART 1 AND OR LOCAL CODES 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATE...

Page 15: ...fore attempting to put your furnace into operation for the heating season you should perform the following procedures WARNING If you do not follow these instructions exactly a fire or explosion may re...

Page 16: ...eo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays divi...

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