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CAUTION:

These furnaces are equipped with a manual

reset limit switch in burner box. This switch opens if an
overheat condition (rollout) occurs in burner enclosure.
Correct inadequate combustion-air supply or improper
venting condition and reset switch. DO NOT jumper this
switch.

Before operating furnace, check each manual reset switch for
continuity. If necessary, press button to reset switch.

II.

SELECT SETUP SWITCH POSITIONS

A.

Air Conditioning (A/C) Setup Switches

The air conditioning setup switches are used to match furnace
airflow to the cooling unit used. This furnace will provide 400
CFM per selected air conditioning tonnage.

To set the desired cooling airflow:

1. Remove main furnace door and blower access panel.

2. Locate the A/C setup switches on the control center. (See

Fig. 25.)

3. Determine the air conditioning tonnage used.

4. Use Table 7 or wiring schematic to determine the proper

setup position of A/C switches. (See Fig. 23 and 43.)

NOTE:

Excessive airflow caused by improper A/C switch setup

may cause condensate blow off in the cooling mode.

5. Replace main furnace door and blower access panel.

NOTE:

EAC-1 terminal is energized whenever the blower oper-

ates. HUM terminal is only energized when the gas valve is
energized.

B.

Continuous Fan (CF) Setup Switches

The CF setup switches are used to select desired airflow when the
thermostat is in the continuous fan mode. This setup feature will
allow the continuous fan airflow to be adjusted. To set the desired
continuous fan airflow:

1. Remove main furnace door and blower access panel.

2. Locate the CF setup switches on the control center. (See

Fig. 25.)

3. Determine the desired continuous fan airflow.

4. Use Table 8 or wiring schematic to determine the proper

setup position of CF switches. (See Fig. 23 and 43.)

NOTE:

The CF switches are factory set to provide the continuous

fan airflow equal to the low-heat mode.

5. Replace main furnace door and blower access panel.

C.

Setup Switches (SW)

The control center has 8 setup switches that may be set to meet the
application requirements. Position these setup switches for the
appropriate requirement.

1. Remove main furnace door and blower access panel.

2. Locate setup switches on the control center. (See Fig. 25.)

3. See Table 9 for setup switch description. (See Fig. 23 and

43.)

4. Replace main furnace door and blower access panel.

NOTE:

If a bypass humidifier is used, setup switch SW-3 (BPH)

should be in ON position. This prevents nuisance limit trips caused
by the increased temperature in the return air resulting from the
bypass.

NOTE:

If modulating dampers are used, setup switch SW-5 (MZ)

should be in ON position. This allows the furnace control center to
compensate for the modulating dampers. The control will re-
calibrate for the new system static conditions once every minute
while operating in the low-heat or continuous fan modes.

III.

PRIME CONDENSATE TRAP WITH WATER

CAUTION:

Condensate trap must be PRIMED or

proper draining may not occur. The condensate trap has 2
internal chambers which can ONLY be primed by pour-
ing water into the inducer drain side of condensate trap.

1. Remove upper inducer housing drain connection cap. (See

Fig. 44.)

2. Connect field-supplied 1/2-in. ID tube to upper inducer

housing drain connection.

3. Insert field-supplied funnel into tube.

4. Pour 1 quart of water into funnel/tube. Water should run

through inducer housing, overfill condensate trap, and flow
into open field drain. (See Fig. 45.)

5. Remove funnel and tube from inducer housing and replace

drain connection cap and clamp.

IV.

PURGE GAS LINES

If not previously done, purge the lines after all connections have
been made and check for leaks.

TABLE 7—AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCH POSITION

AIR CONDITIONER

(TONS)

CFM AIRFLOW

A/C SETUP

SWITCH POSITION

ALLOWABLE FURNACE MODEL SETUP

A/C-1

A/C-2

A/C-3

042040

042060

042080

060080

060100

060120

Default

1200 or

2000

OFF

OFF

OFF

3 Tons

1200 CFM

3 Tons

1200 CFM

3 Tons

1200 CFM

5 Tons

2000 CFM

5 Tons

2000 CFM

5 Tons

2000 CFM

1-1/2

600

ON

OFF

OFF

X

X

X

2

800

OFF

ON

OFF

X

X

X

X

X

X

2-1/2

1000

ON

ON

OFF

X

X

X

X

X

X

3

1200

OFF

OFF

ON

X

X

X

X

X

X

3-1/2

1400

ON

OFF

ON

X

X

X

X

X

X

4

1600

OFF

ON

ON

X

X

X

5

2000

ON

ON

ON

X

X

X

X—Indicates allowable selection.

Fig. 43—Example of Setup Switch in OFF Position

A95198

1

OFF

—33—

Summary of Contents for 355MAV C Series

Page 1: ...Concentric Vent and Combustion Air Termination Kit Installation 25 27 Multiventing and Vent Terminations 27 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF...

Page 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Page 3: ...ro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a...

Page 4: ...and all authorities having jurisdiction These instructions cover minimum requirements for a safe instal lation and conform to existing national standards and safety codes In some instances these inst...

Page 5: ...ing tabs inward and rotating trap 3 Remove casing hole filler cap from casing hole See Fig 2 or 6 4 Install casing hole filler cap into blower shelf hole where trap was removed 5 Install condensate tr...

Page 6: ...roper connections UPPER INDUCER HOUSING DRAIN CONNECTION Attached to the UPPER unused inducer housing drain connection is a cap and clamp This cap is used to prevent condensate leakage in this applica...

Page 7: ...ector box drain tube blue and white striped label which was pre viously plugged b Connect larger diameter drain tube factory supplied in loose parts bag to drain tube coupling extending collector box...

Page 8: ...arts bag to extend collector box pressure tube green label which was previously connected to condensate trap relief port connection 3 Connect collector box pressure tube green label to pres sure switc...

Page 9: ...The LOWER collector box pressure tube pink label is factory connected to the pressure switch and should not require any modification NOTE See Fig 9 or tube routing label on main furnace door to check...

Page 10: ...ig 11 or tube routing label on main furnace door to check for proper connections Relocate tubes as described below 1 Disconnect collector box pressure tube pink label attached to pressure switch 2 Use...

Page 11: ...alers and or new carpets are being installed make sure all combustion and circulating air requirements are followed If operation of furnace is required during construction use clean outside air for co...

Page 12: ...perated they must be equipped with a means to prevent operation of either unit unless damper is in full heat or full cool position IV HAZARDOUS LOCATIONS NOTE These furnaces are designed for a minimum...

Page 13: ...ischarge duct flanges when they interfere with mating flanges on coil on downflow subbase To remove furnace perforated discharge duct flange use wide duct pliers or duct flange tool to bend flange bac...

Page 14: ...ttom inlet is used VI BOTTOM CLOSURE PANEL These furnaces are shipped with bottom enclosure panel installed in bottom return air opening This panel MUST be in place when side return air is used To rem...

Page 15: ...bustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position to ensure proper drainage A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION DRAIN 5 3 4 3...

Page 16: ...nection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff valve NOTE The gas valve inlet press tap connection is suitable to use as test gage...

Page 17: ...STAT TERMINALS FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT R W2 W C R G Y GND GND GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 208 230 460 VOLT...

Page 18: ...OR PL3 5 CIRCUIT BLOWER MTR CONNECTOR PL4 2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT...

Page 19: ...stripped end into factory supplied white leads s butt connector and crimp to secure NOTE If desired cut butt connectors off factory leads and strip insulation approximately 1 4 in and use field suppli...

Page 20: ...I COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials AST...

Page 21: ...y in well ventilated areas Avoid breathing in vapor or allowing contact with skin or eyes Failure to follow this warning could result in fire property damage personal injury or death TABLE 4 COMBUSTIO...

Page 22: ...20 ft with 3 elbows but only 10 ft with 5 elbows Therefore 2 in diameter pipe must be used for both vent and combustion air pipes since larger required diameter must always be used for both pipes If...

Page 23: ...In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20 15 10 5 NA 2...

Page 24: ...6 65 63 62 60 59 042060 2 Pipe or 2 In Concentric 1 1 2 32 27 22 17 12 7 2 66 65 63 62 60 59 042080 060080 2 Pipe or 2 In Concentric 1 1 2 18 13 8 NA NA NA 2 66 65 63 62 57 52 060100 2 Pipe or 2 In Co...

Page 25: ...Apply second coat 9 While cement is still wet twist pipe into socket with 1 4 turn Be sure pipe is fully inserted into fitting socket 10 Wipe excess cement from joint A continuous bead of cement will...

Page 26: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Page 27: ...vent vapors will not damage plants shrubs or air conditioning equip ment c Termination kit should be positioned so it will not be affected by wind eddy such as inside building corners or accumulation...

Page 28: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A85183 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Page 29: ...pment s drain See Fig 41 for example of possible field drain attachment using 1 2 in CPVC or PVC tee for vent and A C or humidifier drain connection Outdoor draining of the furnace is permissible if a...

Page 30: ...holds gas valve open and begins blower on delay period NOTE Ignition sequence repeats 3 additional times before a lockout occurs Lockout automatically resets after 3 hr or can be manually reset by tu...

Page 31: ...r operates in continuous fan speed and indoor coil freeze up may occur 3 Electronic Air Cleaner The EAC 1 terminal is energized whenever blower operates 4 Cooling unit The cooling unit stops when ther...

Page 32: ...is closed red microprocessor LED briefly comes on Then green LED comes on for 1 sec followed by 1 sec where both green and yellow LEDs are on During this time the microprocessor is checking itself 2...

Page 33: ...ements Position these setup switches for the appropriate requirement 1 Remove main furnace door and blower access panel 2 Locate setup switches on the control center See Fig 25 3 See Table 9 for setup...

Page 34: ...c gravity for local gas supply c Verify the furnace model Table 11 can only be used for model 355MAV Furnaces d Find natural gas heat value and specific gravity in Table 11 e Follow heat value line an...

Page 35: ...furnace locked in low heat operation c Turn low heat adjusting screw 5 64 hex Allen wrench counterclockwise out to decrease input rate or clock wise in to increase rate When adjusting input rate DO N...

Page 36: ...as started and furnace is operating in low heat TABLE 11 MODEL 355MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 ft and 20 000 Btuh High Heat...

Page 37: ...g properly fault code 42 will flash on the control center approximately 10 sec after the thermostat switch is closed If either fault code 31 or 32 is TABLE 12 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTIO...

Page 38: ...ay tools and instruments Clean up debris 2 Verify manual reset switch has continuity 3 Verify that blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Ch...

Page 39: ...e Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Page 40: ...sing popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that...

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