CAUTION:
These furnaces are equipped with a manual
reset limit switch in burner box. This switch opens if an
overheat condition (rollout) occurs in burner enclosure.
Correct inadequate combustion-air supply or improper
venting condition and reset switch. DO NOT jumper this
switch.
Before operating furnace, check each manual reset switch for
continuity. If necessary, press button to reset switch.
II.
SELECT SETUP SWITCH POSITIONS
A.
Air Conditioning (A/C) Setup Switches
The air conditioning setup switches are used to match furnace
airflow to the cooling unit used. This furnace will provide 400
CFM per selected air conditioning tonnage.
To set the desired cooling airflow:
1. Remove main furnace door and blower access panel.
2. Locate the A/C setup switches on the control center. (See
Fig. 25.)
3. Determine the air conditioning tonnage used.
4. Use Table 7 or wiring schematic to determine the proper
setup position of A/C switches. (See Fig. 23 and 43.)
NOTE:
Excessive airflow caused by improper A/C switch setup
may cause condensate blow off in the cooling mode.
5. Replace main furnace door and blower access panel.
NOTE:
EAC-1 terminal is energized whenever the blower oper-
ates. HUM terminal is only energized when the gas valve is
energized.
B.
Continuous Fan (CF) Setup Switches
The CF setup switches are used to select desired airflow when the
thermostat is in the continuous fan mode. This setup feature will
allow the continuous fan airflow to be adjusted. To set the desired
continuous fan airflow:
1. Remove main furnace door and blower access panel.
2. Locate the CF setup switches on the control center. (See
Fig. 25.)
3. Determine the desired continuous fan airflow.
4. Use Table 8 or wiring schematic to determine the proper
setup position of CF switches. (See Fig. 23 and 43.)
NOTE:
The CF switches are factory set to provide the continuous
fan airflow equal to the low-heat mode.
5. Replace main furnace door and blower access panel.
C.
Setup Switches (SW)
The control center has 8 setup switches that may be set to meet the
application requirements. Position these setup switches for the
appropriate requirement.
1. Remove main furnace door and blower access panel.
2. Locate setup switches on the control center. (See Fig. 25.)
3. See Table 9 for setup switch description. (See Fig. 23 and
43.)
4. Replace main furnace door and blower access panel.
NOTE:
If a bypass humidifier is used, setup switch SW-3 (BPH)
should be in ON position. This prevents nuisance limit trips caused
by the increased temperature in the return air resulting from the
bypass.
NOTE:
If modulating dampers are used, setup switch SW-5 (MZ)
should be in ON position. This allows the furnace control center to
compensate for the modulating dampers. The control will re-
calibrate for the new system static conditions once every minute
while operating in the low-heat or continuous fan modes.
III.
PRIME CONDENSATE TRAP WITH WATER
CAUTION:
Condensate trap must be PRIMED or
proper draining may not occur. The condensate trap has 2
internal chambers which can ONLY be primed by pour-
ing water into the inducer drain side of condensate trap.
1. Remove upper inducer housing drain connection cap. (See
Fig. 44.)
2. Connect field-supplied 1/2-in. ID tube to upper inducer
housing drain connection.
3. Insert field-supplied funnel into tube.
4. Pour 1 quart of water into funnel/tube. Water should run
through inducer housing, overfill condensate trap, and flow
into open field drain. (See Fig. 45.)
5. Remove funnel and tube from inducer housing and replace
drain connection cap and clamp.
IV.
PURGE GAS LINES
If not previously done, purge the lines after all connections have
been made and check for leaks.
TABLE 7—AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCH POSITION
AIR CONDITIONER
(TONS)
CFM AIRFLOW
A/C SETUP
SWITCH POSITION
ALLOWABLE FURNACE MODEL SETUP
A/C-1
A/C-2
A/C-3
042040
042060
042080
→
060080
060100
→
060120
Default
1200 or
2000
OFF
OFF
OFF
3 Tons
1200 CFM
3 Tons
1200 CFM
3 Tons
1200 CFM
5 Tons
2000 CFM
5 Tons
2000 CFM
5 Tons
2000 CFM
1-1/2
600
ON
OFF
OFF
X
X
X
—
—
—
2
800
OFF
ON
OFF
X
X
X
X
X
X
2-1/2
1000
ON
ON
OFF
X
X
X
X
X
X
3
1200
OFF
OFF
ON
X
X
X
X
X
X
3-1/2
1400
ON
OFF
ON
X
X
X
X
X
X
4
1600
OFF
ON
ON
—
—
—
X
X
X
5
2000
ON
ON
ON
—
—
—
X
X
X
X—Indicates allowable selection.
Fig. 43—Example of Setup Switch in OFF Position
A95198
1
OFF
—33—