background image

2. Ignitor warm up—At end of prepurge period, ignitor is

energized for a 17-sec ignitor warm-up period.

3. Ignition sequence—When ignitor warm-up period is com-

pleted, gas valve opens, permitting gas flow to burners
where it is ignited. After 5 sec, ignitor is de-energized and
a 2-sec flame-sensing period begins.

HUM terminal on control center is energized with gas
valve. See Accessories — Humidifier section.

4. Flame sensing—When burner flame is sensed, control

begins blower on delay period and continues holding gas
valve open.

If burner flame is not sensed, control center de-energizes
gas valve and ignition sequence is repeated.

NOTE:

Ignition sequence repeats 3 additional times before a

lockout occurs. Lockout automatically resets after 3 hr or can be
manually reset by turning off 115v (not at thermostat) for 3 sec
minimum, then turning it on again.

5. Blower on delay—Sixty sec after burner flame is proven,

blower motor is energized on heating speed. Simulta-
neously, electronic air cleaner terminal EAC-1 is energized.

6. Blower off delay—When thermostat is satisfied, circuit

between R-W is opened, de-energizing gas valve (stopping
gas flow to burners) and humidifier. Blower motor and
electronic air cleaner remains energized for 135.

7. Post purge—Inducer motor remains energized 15 sec after

burners are extinguished.

II.

COOLING MODE

When thermostat calls for cooling, R-G and R-Y circuits close.
R-Y circuit starts outdoor condensing unit, and combined R-Y and
R-G circuit starts furnace blower motor on cooling speed. Elec-
tronic air cleaner EAC-1 terminal is energized with 115v whenever
blower is operating.

When thermostat is satisfied, R-G and R-Y circuits are opened,
furnace blower continues operating on cooling speed for an
additional 90 sec.

III.

CONTINUOUS BLOWER MODE

When R-G circuit is made, blower motor operates on heating
speed.

NOTE:

Electronic air cleaner EAC-1 terminal is energized with

115v whenever blower is operating.

If a call for heat (R-W) occurs while thermostat is in continuous
blower mode, blower stops to allow furnace heat exchangers to
heat up more quickly, then restarts at end of blower on delay
period of 60 sec.

Blower reverts to continuous operation after heating cycle is
completed.

If a call for cooling (R-Y) occurs while thermostat is in continuous
blower mode, blower changes from continuous blower speed
(heating speed) to cooling speed.

When thermostat cooling call is satisfied, R-Y opens and blower
operates an additional 90 sec at cooling speed before reverting
back to continuous operation (heating speed).

IV.

HEAT PUMP MODE

When installed with a heat pump, furnace control automatically
changes blower on delay timing sequence to avoid no blower
operation time during demand defrost cycles. When R-W and R-Y
or R-W, R-Y, and R-G thermostat inputs are received at the same
time at furnace control center, control starts blower in heating
speed. Then a gas heat mode begins. Blower remains operating at
heating speed for 15 sec or until end of prepurge period, then
blower shuts off until end of ignitor warm up and trial for ignition
periods (a total of 24 sec). Blower restarts at heating speed.

When R-W thermostat call disappears, control completes inducer
post-purge period of 15 sec and changes to cooling speed after a
2-sec delay.

If R-W, R-Y, and R-G thermostat signals should disappear
simultaneously, blower remains on for selected heating blower off
delay period of 135 sec and the inducer goes through 15 sec
post-purge period. If R-W and R-Y thermostat signals should
disappear, leaving R-G thermostat signal, blower remains on in
heating speed and inducer remains on for 15 sec to complete
post-purge period.

Control initiates a 90-sec blower only on period before starting
another heat pump cycle if there is a power interruption. Anytime
control senses false flame, control locks out of heating mode. This
reaction occurs because control ignores W input due to false flame
signal and, as a result, sees only Y input and goes into cooling
mode blower off delay. All other control functions remain in
standard format.

NOTE:

EAC-1 terminal is energized whenever blower operates.

HUM terminal is only energized when gas valve is energized.

V.

COMPONENT TEST

A.

Component Test Sequence

NOTE:

All components are functionally operated except the gas

valve.

When component test is initiated, the following sequence of events
occurs:

1. LED flashes a status code 4 times.

2. Inducer motor starts and continues to run for remainder of

component test.

3. Hot surface ignitor is energized for 15 sec, then de-

energized.

4. Main blower operates at cooling speed for 10 sec, then turns

off.

5. Main blower operates at heating speed for 10 sec, then turns

off.

6. Inducer motor stops.

Component test can be initiated by one of the following proce-
dures.

Fig. 28—Condensate Trap Heat Tape

A93036

CONDENSATE  TRAP

WIRE  TIE(S)

HEAT  TAPE

(3  WRAPS  MINIMUM)

—22—

Summary of Contents for 351DAS

Page 1: ...all repair or service heating equipment Untrained personnel can perform basic maintenance functions such as clean ing and replacing air filters All other operations must be per formed by trained servi...

Page 2: ...9 7 8 11 16 24 3 16 INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOSTAT ENTRY 2 IN VENT CONN 30 1 2 OUTLET FLANGE AS SHIPPED REMOVE IN FIELD...

Page 3: ...EARANCE TO COMBUSTIBLE CONSTRUCTION Mimimum front clearance for service 30 inches 762mm For installation on combustible floors only when installed on special base No KGASB0201ALL Coil Assembly Part No...

Page 4: ...ome Construction and Safety Standard Title 24 CFR Part 3280 or when such standard is not applicable the ANSI A225 1 Standard for Manufactured Home Installation Manufactured Home Sites Communities and...

Page 5: ...base part number Secure floor base to structure and attach furnace to floor base RECOMMENDED METHODS OF SECURING FOR TYPI CAL INSTALLATION SEE FIG 3 ALL MOUNTING HARDWARE IS FIELD SUPPLIED 1 Secure co...

Page 6: ...Connect collector box upper pressure tube to condensate trap c Clamp tube to prevent any condensate leakage 2 Refer to Condensate Drain section for recommendations and procedures for installing field...

Page 7: ...X TO TRAP RELIEF PORT 5 8 OD COLLECTOR BOX DRAIN CONNECTION 1 2 IN PVC OR CPVC SCREW HOLES FOR DOWNFLOW OPTIONAL 1 4 2 7 8 1 8 7 WIRE TIE GUIDES WHEN USED 1 2 1 3 4 1 3 4 FRONT VIEW SIDE VIEW FURNACE...

Page 8: ...n or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so combust...

Page 9: ...manufacturer Part No KGASB0201ALL is used Accessory floor base is not required when this furnace is installed on manufacturer s Coil Assembly Part No CD5 or CK5 or Coil Box Part No KCAKC is used 1 Det...

Page 10: ...Downflow Applications on Combustible Flooring Using KGASB Subbase Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 18 5 8 19 20 1 4 20 3 8 Downflow Applications on Combustible Floori...

Page 11: ...all gas piping with appropriate straps hangers etc Use a minimum of 1 hanger every 6 ft Joint compound pipe dope should be applied sparingly and only to male threads of joints Pipe dope must be resist...

Page 12: ...wing typical field 115 v and 24 v wiring Check all factory and field electrical connections for tightness WARNING Blower access panel door switch opens 115 v power to control center No component opera...

Page 13: ...th 24v 0 5 amp maximum after inducer motor prepurge period NOTE A field supplied 115 v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operati...

Page 14: ...PL5 2 CIRCUIT HSI PCB CONNECTOR PRS PRESSURE SWITCH SPST N O SW1 2 BLOWER OFF DELAY TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTOR...

Page 15: ...C NGPIC II COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Mate...

Page 16: ...d watertight Pipes must also terminate exactly as shown in Fig 22 23 24 25 or 26 Failure to follow this warning could result in property damage personal injury or death NOTE The minimum combustion air...

Page 17: ...ric 2 38 33 21 16 15 6 2 1 2 70 70 68 67 66 64 7001 to 8000 036080 048080 060080 2 Pipe or 2 In Concentric 2 36 31 19 14 12 NA 2 1 2 66 65 63 62 60 59 8001 to 9000 036080 048080 060080 2 Pipe or 2 In...

Page 18: ...ould be routed to open condensate drain for furnace and A C if used and should be trapped See Fig 21 c Insert perforated disk assembly factory supplied in loose parts bag in intake housing where combu...

Page 19: ...nations may be extended beyond area shown in Fig 25 or 26 in outside ambient by insulating pipes as indicated in Table 8 1 Determine combustion air and vent pipe diameters as stated above using total...

Page 20: ...ION AIR COUPLING ROOF VENT BRACKET VERTICAL SEPARATION BETWEEN COMBUSTION AIR AND VENT 8 3 4 FOR 3 KIT 6 3 4 FOR 2 KIT MAINTAIN 12 IN MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF...

Page 21: ...heat tape between sides of condensate trap back See Fig 28 3 Use wire ties to secure heat tape in place Wire ties can be positioned in notches of condensate trap sides See Fig 28 4 Wrap field drain p...

Page 22: ...ower speed heating speed to cooling speed When thermostat cooling call is satisfied R Y opens and blower operates an additional 90 sec at cooling speed before reverting back to continuous operation he...

Page 23: ...ve NOTE Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting 6 After component test is completed and furnace is operating properly release...

Page 24: ...Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A and Canada U S A 775 43 3 8 42 3 2 42 3 3 42 3 4 42 3 5 Altitudes 800 43 3 5 43 3 7 43 3 8 42 3 2 42 3 3 2...

Page 25: ...No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 700 43 3 6 43 3 7 42 3 2 42 3 3 42 3 4 725 43 3 4 43 3 5 43 3 6 43 3 7 43 3 8 750 44 3 6 44 3 7 43 3 4 43 3 5...

Page 26: ...L GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 600 43 3 8 42...

Page 27: ...ualifi e est responsable d installer correctement cette fournaise confor ment ces instructions L installation n est ni correcte ni compl te tant que le fonctionnement de l appareil converti n a pas t...

Page 28: ...horized factory parts distributor j Remove natural gas orifices from manifold and place them in the bag supplied marked Natural Gas Orifices Manufactured mobile home installations are required to have...

Page 29: ...nclosure front and verify adjusted gas input rate using method outlined in item 5 f Look through sight glass in burner enclosure and check burner flame Burner flame should be clear blue almost transpa...

Page 30: ...ill an orifice A burr free and squarely aligned orifice hole is essential for proper flame characteristics 3 Change orifice if required or proceed to Item 4 a Turn off gas and electrical supplies to f...

Page 31: ...operate furnace more than 1 minute to check inlet gas pressure as conversion is not complete at this time g Jumper R and W thermostat connections to call for heat h When main burners have ignited conf...

Page 32: ...ay result in condensing or overheating the heat ex changers Determine and adjust air temperature rise as follows 1 Place thermometers in return and supply ducts as close to furnace as possible Be sure...

Page 33: ...r to furnace 6 Reconnect inducer motor leads reinstall main furnace door and turn on 115 v power supply CHECKLIST 1 Put away tools and instruments Clean up debris 2 Verify manual reset switch has cont...

Page 34: ...Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Page 35: ...35...

Page 36: ...video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays d...

Reviews: