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GENERAL NOTES 

 

If the furnace is to be placed on a flammable surface, the floor must be protected by 

a fireproof  millboard or equivalent.  The fireproofing must extend under the furnace and  
at least 16” in front of and 8” either side of the fuel loading door. 

 

Pull return air from the same area where supply air is being delivered.  Do not pull 

return air from a small or closed area where another appliance is located.  The resulting 
partial vacuum could cause the other appliance to malfunction

.  

If return air is installed in a 

closed  room  such  as  closet,  washroom,  etc.,  a  4”  under  cut  door  must  be  installed  or  a 
proper sized return air grille must be installed in the door to allow air to be drawn back 
into the heated area. 
 

Your  furnace  has  been  tested  to  determine  the  minimum  safe  clearances  to  com-

bustible materials.  The clearances listed below should be adhered to strictly. 
 
Sides  of furnace   

 8” 

Rear of furnace 

 

16” 

Top of furnace 

 

24 “ 

Front of furnace   

48” 

Chimney pipe 

 

12” 

Hot air ducting 

 

6” for first 16” from rear of unit, then 2” 

 

FURNACE SET UP 

 

Your  Furnace  arrives  fully  assembled  and  ready  to  place  at  a  predetermined  loca-

tion.  You may position the furnace with the door facing left or right or away from the wall. 
Position the furnace on a fireproof base, preferable a concrete base. Your furnace weighs 

approximately 1400 lbs. Do not install the unit directly onto the ground without adequate 
foundation. 
 

After your furnace is adequately set in place, provide electrical service (single outlet 

circuit  or  to  a  20  Amp  circuit)    to  the  weatherproof  junction  box  located  under  the  left  
side of the fan cover. The furnace must be grounded either through the electric cord (third 
prong) or by driving a copper coated steel rod (6) six feet into the ground and attaching it 
to the base of the furnace with a 14 gauge copper wire.  Also, install the provided thermo-
stat  at  a  desired  location  inside  the  heated  area  preferably  near  the  return  air.  You  will 
need to provide required thermostat wire from the thermostat to the weatherproof junc-
tion box located under the right side of the fan cover. 
 

Use only a listed 8” Class “A” Chimney. Your furnace is equipped with an 8” double 

wall insulated starter section manufactured by Metal-Fab, Inc. of Wichita, Kansas.  Use of  
a non compatible chimney can lead to unsatisfactory performance, damage to the furnace, 
and possible voiding of the warranty.  The Metal-Fab Temp Guard 2100 Degree Chimney 
and  Cap  may  be  purchased  from  your  dealer.    Never  connect  The  Bryan  Furnace  to  a 
chimney serving another appliance. 
 

After  your  furnace  is  set  up  and  before  connecting  the  ductwork  to  the  furnace, 

check the fan operation by turning on power to the unit.  If fans are not already running, 
move the toggle switch located under the left side of the fan cover to the “on” position and 
let the fans operate for about five minutes, then turn the toggle switch to the “off” posi-
tion. Next, set your indoor thermostat to a high setting.  This should start the combustion 
air fan to run.  When the fans are running the lights located on the front of the fan cover 
should  be illuminated.  The light on the left side of the fan cover is  the main fan indicator 
and the one on the right is the combustion air fan indicator. 
 

After  assuring  that  everything  is  working,  start  a  fire  allowing  the  fan  to  run  until 

smoke and fumes no longer come out of the warm air opening .  Then attach the supply 
and return air duct to the unit.      

 

 

 

 

 

 

 

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Summary of Contents for 450

Page 1: ...779 1616 TOLL FREE 1 800 927 9947 FAX 979 822 0540 All installations must be in accor dance with local and state codes which may differ from this man ual SAVE THESE INSTRUCTIONS FIRE BOX BUILT FROM 3 16 STEEL PLATE ALL WELDED CONSTRUCTION WITH CAST IRON GRATES EXTERIOR COVERING BUILT FROM 1 16 INCH GALVNIZED PLATE CAST IRON DOORS FRAMES GRATES AND DOOR LATCHES P N 3000 002 ...

Page 2: ...ing your Bryan Furnace Check with your local building officials to be in con formance with local building plumbing and electrical codes These instructions can help you now as well as in the future and should be retained for your refer ence If after installing your Bryan Furnace you encounter a situation that you are not comfortable with feel free to call our toll free number 1 800 927 9947 and ask...

Page 3: ... Group 10 Shelter Group 11 Firebox Brick and Grates 12 Door Assemblies 13 Wiring Diagram Model 450 14 Electrical System 15 Supplies 16 INSPECTION AND CARE Periodic Inspections 17 Adjusting Door Handles 17 Replacing Door Gaskets 17 Resealing Door Frame 17 WARRANTY 18 OPERATING INSTRUCTIONS PAGE How itWorks 4 Operation 4 Building a Fire 4 Temperature Adjustments 5 Creosote and Soot Formation and the...

Page 4: ...ce required for refueling and ash removal Firewood varies greatly in quality due to species and moisture content Wood that is seasoned and dry greatly improves the efficiency of the furnace Wood of over 20 moisture will not burn well Pine and some other softwoods burn very quickly with high creosote production and very few coals These woods are best used to start hardwood fires BUILDING A FIRE Pla...

Page 5: ...ws uncontrolled combustion air to enter the chamber and can cause overheating NEVER leave the ash door open with a hot fire going as this can cause the grates to warp CREOSOTE AND SOOT FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which com bined with expelled moisture may form creosote The creosote vapors condense in the relatively cool chimney...

Page 6: ... completely before starting NOTICE TO OUR CUSTOMERS Your Bryan Furnace is absolutely the safest cleanest solid fuel furnace system available Your furnace has been assembled from the finest materials available by skilled craftsmen under the su pervision of a strict quality control program Bryan Furnace Works Inc however has no control over the handling of your furnace during shipment or installatio...

Page 7: ...rnace must be grounded either through the electric cord third prong or by driving a copper coated steel rod 6 six feet into the ground and attaching it to the base of the furnace with a 14 gauge copper wire Also install the provided thermo stat at a desired location inside the heated area preferably near the return air You will need to provide required thermostat wire from the thermostat to the we...

Page 8: ...ivered down stream from the central system Run the return air duct separate from the return air from your central system or the hot air from The Bryan Furnace may try to short circuit back through the central system NEW DUCTWORK SYSTEM If possible run your ductwork under the floor to deliver heat at floor level or into the attic where you can locate outlets at an area of your choice With the Model...

Page 9: ...insulate Improper installation Review installation instructions Check for hot air leaks in ductwork Excessive creosote or Use of green or wet Use seasoned dry wood or burn smaller soot build up in stack wood charges hotter Burning softwoods with Avoid using if possible If you must high resin content burn them burn small charges hotter Poor draft See above Smoke or fumes from Normal for new furnace...

Page 10: ... 5 1000 015 Thermometer 1 6 2000 050 Galvanized Door Frame 1 2000 037 Insulation Set 1 2000 048 10 Galvanized Collar 1 Key Part Description Qty 7 2000 059 Removable Panel 1 8 1000 003 Starter Collar 1 9 1000 012 Fan Indicator Light 1 10 1000 023 Comb Air Intake 1 11 1000 009 Motion Detecting Light 1 12 2000 044 Adaptor Plate 1 1000 028 Stack Seal Rope 1 2000 032 Inside Enclosure 1 ...

Page 11: ...er Chute 2 4 1000 017 Serial No ID Tag 1 5 2000 028 Ash Pan 1 6 1000 024 Elect Supply J Box 1 7 2000 026 Poker 1 8 1000 015 Thermostat Probe 1 9 1000 002 Frame Door Main 1 10 2000 011 Baffle Plate 1 11 1000 001 Door Main 1 12 903 042 Fire Brick 1 inch 30 13 904 048 Grates Cast Iron 4 14 2000 024 Front Bridge Brick 1 15 950 1400 Fire Brick Tapered 10 16 904 043 Frame Ash Door 1 17 904 042 Door Ash ...

Page 12: ...ion Chamber 1 3 2000 018 Combustion Air Pipe Assembly 1 4 2000 000 Base Pan 1 Key Part Description Qty 1 2000 025 Rear Brick 1 2 2000 026 Poker 1 3 904 048 Grate 4 4 903 041 Fire Brick 1 30 Key Part Description Qty 5 2000 024 Front Brick 1 6 2000 015 S S Grate Support 2 7 903 042 Fire Brick Tapered 10 8 2000 028 Ash Pan Steel 1 12 ...

Page 13: ...2 006 A D Hinge Pin 1 Key Part Description Qty 5 1000 002 Door Frame 1 6 1000 029 Door Gasket 54 1 7 904 043 Ash Door Frame 1 8 950 1351 Ash Door Gasket 1 Key Part Description Qty 1 960 1350 Door Handle Assembly 1 2 103 024 5 16 Lock Nut 1 3 103 015 5 16 Lock Washer 1 4 904 041 Door Latch 1 5 101 000 Comp Washer 1 6 960 1349 Handle Rod Button 1 7 904 073 Wire Spring Grip 1 ...

Page 14: ...14 WIRING DIAGRAM MODEL 450 14 ...

Page 15: ... 35 Amp 1 1000 005 Room Thermostat 1 1000 006 Transformer 24 Volt 1 1000 008 Relay 1 1000 009 Motion Detector Light 1 1000 010 Weatherproof Junction Box 2 1000 012 Fan Indicating Light 2 1000 016 Plastic Flex Wire Shield 8 ft 604 022 Wiring Harness 1 1000 024 4 X 4 Junction Box 2 604 023 Power Cord SJO 8 ft 1 603 013 3 8 Heyco Straight Fittings 6 1000 027 Romex Clamps 2 603 011 3 8 Liquatite Condu...

Page 16: ...ll Screw 101 002 10 X Self Drill Screw 111 016 1 8 Stainless Steel Rivet 908 014 Refractory Cement Pint 908 013 Silicone Sealer Aluminum 10 oz 908 001 Door Gasket Cement 3 oz 908 002 Door Gasket Cement 11 oz 903 017 Door Gasket 5 5 Bulk 921 022 Cold Galvanize Paint 16 oz 921 015 Black Spray Paint 16 oz 3000 002 Owners Parts Manual Model 1000 000 1 Insulation Sq Ft 1000 030 Caution Labels Set 1000 ...

Page 17: ... and will allow for a tighter fit REPLACING DOOR GASKET 1 Remove door from unit 2 Remove old gasket from channel and clean old glue rust from channel 3 Apply an even film of high temperature adhesive all the way around channel Note Do not start the gasket on the corner as the gasket may need to be pulled or pushed back to make fit Make sure gasket is even all the way around door 4 Apply adhesive t...

Page 18: ... inspection of unit to insure all parts and workmanship are satis factory the following parts are not warranted A Cast iron grates B Door gasket and latches C Fire Brick and front and rear refractory 7 Claims shall be made under this warranty by written notice to Manufacturer s lo cal distributor If the service is not covered by this warranty purchaser shall pay for all related labor and material ...

Page 19: ...19 MODEL 450 MODEL 300 MODEL 350 ...

Page 20: ...and has con tinued to build furnaces through the pre sent time at our facility Rik Mar Inc also manufactures scientific animal cages which are shipped world wide The cages are shipped to hospitals universities research facilities and zoos Rik Mar s operation consists of 30 000 sq ft of manufacturing facilities and main tains a work force of approximately fif teen full time employees The Bryan Fur ...

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