BRP ROTAX ACE 130 Operator'S Manual Download Page 33 | Manualshive

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Remote Flush Kit, P/N 461478, is de-
signed to work with the Rotax 130, 170,
230 and 300 ACE engines. Use the on-
board flush kit to flush the exhaust
system.

For the installation procedure refer to the
instruction sheet provided with the kit.

1. Remote flush kit P/N 461478

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Summary of Contents for ROTAX ACE 130

Page 1: ...uiid de e I In nc cllu ud de es s S Sa af fe et ty y U Us se e a an nd d M Ma aiin nt te en na an nc ce e I In nf fo or rm ma at tiio on n R RO OT TA AX X A AC CE E 1 13 30 0 1 17 70 0 2 23 30 0 3 30...

Page 2: ...o c ca au us se e c ca an nc ce er r a an nd d b biir rt th h d de e f fe ec ct ts s o or r o ot th he er r r re ep pr ro od du uc ct tiiv ve e h ha ar rm m T To o m miin niim miiz ze e e ex xp po os...

Page 3: ...L LI IS ST T 2 28 8 P PO OS ST T O OP PE ER RA AT TI IO ON N C CA AR RE E 3 30 0 Exhaust System Flushing 30 Anti Corrosion Treatment 30 Additional Care For Foul Water or Salt Water Use 30 E EX XH HA A...

Page 4: ...AT TI IO ON N B BR RP P U US S I IN NC C L LI IM MI IT TE ED D W WA AR RR RA AN NT TY Y 5 58 8 C CO OR RR RO OS SI IO ON N W WA AR RR RA AN NT TY Y S ST TA AT TE EM ME EN NT T 7 75 5 Warranty Informat...

Page 5: ...s iin njju ur ry y W WA AR RN NI IN NG G I Id de en nt tiif fiie es s a an n iin ns st tr ru uc ct tiio on n w wh hiic ch h iif f n no ot t f fo ollllo ow we ed d m ma ay y c ca au us se e s se er ri...

Page 6: ...he er r o ob b jje ec ct ts s c co ou ulld d b be e d dr ra aw wn n u up p b by y t th he e jje et t p pu um mp p a an nd d b be e t th hr ro ow wn n r re ea ar rw wa ar rd d Engine exhaust contains c...

Page 7: ...SP PE EC CI IA AL L P PR RO OC CE ED DU UR RE ES S and W WA AR RR RA AN NT TY Y sections contained in this Operators Manual Respect no wake zones the rights of other water users and the environment A...

Page 8: ...8 This page is intentionally blank FOREWORD...

Page 9: ...Safety Information 9 S SA AF FE ET TY Y I IN NF FO OR RM MA AT TI IO ON N...

Page 10: ...Prolonged exposure can cause brain damage or death In high concentrations CO can be fatal within minutes The effects of CO in lower concentrations are cumulative and can be just as lethal over long p...

Page 11: ...ts s b bllo oc ck ke ed d b by y a an ny y o ot th he er r m me ea an ns s c ca an n c ca au us se e e ex xc ce es ss siiv ve e a ac cc cu u m mu ulla at tiio on n o of f p po oiis so on no ou us s C...

Page 12: ...in nt to o b bo oa at t T Th he es se e f fu um me es s c ca an n a ac cc cu um mu ulla at te e t to o d da an ng ge er ro ou us s lle ev v e ells s w wiit th ho ou ut t p pr ro op pe er r a aiir r f...

Page 13: ...onitors are available from your dealer Monitors should be professionally installed and calibrated A CO detector is not a gas fuel vapor detector Gas fuel vapor detectors do not monitor the buildup of...

Page 14: ...in nf fllu ue en nc ce e o of f a allc co oh ho oll o or r d dr ru ug gs s S SA AF FE E O OP PE ER RA AT TI IO ON N For safety reasons and proper care al ways perform daily PRE RIDE INSPEC TION as spe...

Page 15: ...all on it P PA AS SS SE EN NG GE ER R S SA AF FE ET TY Y Before getting underway show all pas sengers where emergency and safety equipment is stowed and explain how to use it Everyone aboard should we...

Page 16: ...rioration of rubber or plastic parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel system abnor malities if you suspect the presence of alcohol in gas...

Page 17: ...n any of the storage or engine compartments W WA AR RN NI IN NG G F Fo ollllo ow w t th he es se e s sa af fe e b bo oa at tiin ng g f fu ue elliin ng g iin n s st tr ru uc ct tiio on ns s e ex xp pll...

Page 18: ...ECM bracket 1 T TY YP PI IC CA AL L F FR RO ON NT T O OF F E EN NG GI IN NE ET TY YP PI IC CA AL L F FR RO ON NT T O OF F E EN NG GI IN NE E 1 16 63 30 0 A AL LL L M MO OD DE EL LS S 1 Engine identifi...

Page 19: ...19 B BR RE EA AK K I IN N A AN ND D S SP PE EC CI IA AL L P PR RO OC CE ED DU UR RE ES S...

Page 20: ...up by the impeller through these openings The grate mini mizes entry of foreign objects into the propulsion system 1 Intake grate W WA AR RN NI IN NG G K Ke ee ep p a aw wa ay y f fr ro om m iin nt t...

Page 21: ...G O OU UT T O OF F W WA AT TE ER R C CL LE EA AN NI IN NG G W WA AR RN NI IN NG G K Ke ee ep p a aw wa ay y f fr ro om m iin nt ta ak ke e g gr ra at te es s w wh hiille e e en ng giin ne es s a ar re...

Page 22: ...fr ro om m f fiilllliin ng g w wiit th h w wa at te er r Maximum recommended towing speed is 24 km h 15 MPH I IM MP PO OR RT TA AN NT T On models with twin engines this procedure must be followed for...

Page 23: ...he neutral adjustment ar rows located on the home screen B Bo oa at ts s e eq qu uiip pp pe ed d w wiit th h t th he e s st ta an nd da ar rd d g ga au ug ge e c cllu us st te er r Access the neutral...

Page 24: ...24 This page is intentionally blank BREAK IN AND SPECIAL PROCEDURES...

Page 25: ...25 I IN NS SP PE EC CT TI IO ON NS S A AN ND D M MA AI IN NT TE EN NA AN NC CE E...

Page 26: ...t to o r re ed du uc ce e t th he e r riis sk k o of f a a b br re ea ak kd do ow wn n o or r a ac cc ciid de en nt t For more detailed information on these items refer to the applicable sections W W...

Page 27: ...ty boating equipment Ensure all required safety equipment is on board Storage compartment covers Ensure they are closed and latched Navigation lights Check operation Engine s start stop switch Check o...

Page 28: ...sence in bilge and ensure drain plug is properly secured Engine compartment Verify for leaks or gasoline vapor odor Verify fuel system components integrity Throttle lever Check operation Shift lever C...

Page 29: ...eration for starting and stopping engine s Engine cut off switch Check if engine can be stopped by pulling off the tether cord from the engine cut off switch Removable cushions Removable cushions secu...

Page 30: ...is flushed at the same time A An nt tii C Co or rr ro os siio on n T Tr re ea at tm me en nt t To prevent corrosion spray a corrosion inhibitor salt water resistant such as XPS Lube P N 460786 or equi...

Page 31: ...me en nt t m ma ay y b be e v ve er ry y h ho ot t D Diir re ec ct t c co on nt ta ac ct t m ma ay y r re es su ullt t iin n s sk kiin n b bu ur rn n S So o n no ot t t to ou uc ch h a an ny y e elle...

Page 32: ...h ha an n 2 2 m mii n nu ut te es s D Dr riiv ve e lliin ne e s se ea all h ha as s n no o c co oo olliin ng g w wh he en n b bo oa at t iis s o ou ut t o of f w wa at te er r 4 Ensure the water flows...

Page 33: ...emote Flush Kit P N 461478 is de signed to work with the Rotax 130 170 230 and 300 ACE engines Use the on board flush kit to flush the exhaust system For the installation procedure refer to the instru...

Page 34: ...A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance or use You must follow the instructions for fuel requirements in the fueling...

Page 35: ...I IN NE E Engine oil and filter R R 1 RS Rubber mounts I I O RS Corrosion protection 3 L 4 O E EX XH HA AU US ST T S SY YS ST TE EM M Exhaust system including hoses fasteners components and leaks I I...

Page 36: ...RS Drive shaft impeller splines I L RS Drive shaft L 7 RS Impeller boot I I RS Impeller shaft seal I R 2 RS Impeller wear ring clearance I I RS Sacrificial anode I 8 O H HU UL LL L A AN ND D B BO OD D...

Page 37: ...an nd d v va alliid da at te ed d u us siin ng g t th he e B BR RP P X XP PS S S Sy yn nt th he et tiic c b blle en nd d o oiill B BR RP P r re ec c o om mm me en nd ds s t th he e u us se e o of f ii...

Page 38: ...2 2 m mii n nu ut te es s D Dr riiv ve e lliin ne e s se ea alls s h ha av ve e n no o c co oo oll iin ng g w wh he en n b bo oa at t iis s o ou ut t o of f w wa at te er r I IF F T TH HE E B BO OA A...

Page 39: ...E EL L With boat on a level surface coolant should be between MIN and MAX level marks for each coolant reservoir when each engine is cold 1 Level between marks when engine is cold W WA AR RN NI IN NG...

Page 40: ...stalled shore power in the area of your moored boat will also accelerate corrosion N NO OT TI IC CE E N NE EV VE ER R p pa aiin nt t t th he e a an no od de e iit ts s f fa as st te en n e er rs s o o...

Page 41: ...ec co om mm me en nd de ed d t to o a ad dd d f fu ue ell s st ta ab biilliiz ze er r a at t s st to or ra ag ge e iin n o or rd de er r t to o m ma aiin n t ta aiin n f fu ue ell s sy ys st te em m...

Page 42: ...rage tray 3 Remove dipstick 4 Remove engine cover 5 Reinstall dipstick 6 Expel water from the exhaust system and intercooler as follows 7 Remove ignition coils 8 Remove spark plugs N NO OT TI IC CE E...

Page 43: ...t t T Te es st t If the antifreeze is not replace test the density The antifreeze replacement and a den sity test should be performed by an au thorized Rotax Jet Propulsion dealer N NO OT TI IC CE E I...

Page 44: ...t ta ax x J Je et t P Pr ro op pu ull s siio on n d de ea alle er r b be e p pe er riio od diic ca alllly y o ob bt ta aiin ne ed d o on n o ot th he er r c co om mp po on ne en nt ts s a an nd d s sy...

Page 45: ...6 or a 10W40 mineral engine oil compatible with wet clutches JASO MA certified oils Number of Cylinders Engine 3 Displacement Engine 1630 5 cm3 99 5 in3 Induction Type Naturally Aspirated Supercharged...

Page 46: ...underneath the lowest rear portion of hull D DI IM ME EN NS SI IO ON NS S W WE EI IG GH HT T A AN ND D L LO OA AD DI IN NG G C CA AP PA AC CI IT TY Y See documentation of hull manufacturer C CA AP PA...

Page 47: ...47 T TR RO OU UB BL LE ES SH HO OO OT TI IN NG G G GU UI ID DE EL LI IN NE ES S...

Page 48: ...en ng giin ne e d de ea alle er r t to o h ha av ve e t th he e b ba at tt te er ry y c ch ha ar rg ge ed d o or r r re ep plla ac ce ed d D Do o n no ot t c ch ha ar rg ge e o or r b bo oo os st t t...

Page 49: ...your own choosing for maintenance repair or replacement 7 Faulty engine management system Seek service from an authorized Rotax Jet Propulsion dealer repair shop or person of your own choosing for ma...

Page 50: ...System Fault Detected Check If Engine Pilot Lamp Is On Seek service from an authorized Rotax Jet Propulsion dealer repair shop or person of your own choosing for maintenance repair or replacement 5 F...

Page 51: ...otax Jet Propulsion dealer repair shop or person of your own choosing for maintenance repair or replacement 7 Leaking air intercooler and or water in the intake Seek service from an authorized Rotax J...

Page 52: ...ce em me en nt t E EN NG GI IN NE E L LA AC CK KS S A AC CC CE EL LE ER RA AT TI IO ON N O OR R P PO OW WE ER R 1 Jet pump water intake clogged Clean Refer to Jet Pump Water Intake And Impeller Cleani...

Page 53: ...t 3 Faulty supercharger or intercooler Seek service from an authorized Rotax Jet Propulsion dealer repair shop or person of your own choosing for maintenance repair or replacement 4 Check for a warnin...

Page 54: ...ct differently depending on the fault type In severe failure the engine may not be allowed to be started In other cases the engine will operate in limp home mode reduced speed When a fault occurs Seek...

Page 55: ...If f t th he e m mo on niit to or riin ng g b be ee ep pe er r c co on nt tiin nu uo ou us slly y s so ou un nd ds s s st to op p e en ng giin ne e a as s s so oo on n a as s p po os ss siib blle e TR...

Page 56: ...56 This page is intentionally blank TROUBLESHOOTING GUIDELINES...

Page 57: ...57 W WA AR RR RA AN NT TY Y I IN NF FO OR RM MA AT TI IO ON N...

Page 58: ...ty United States and Canada Product from defects in material or workmanship for the period and under the conditions described below No distributor Dealer or any other person is authorized to make any...

Page 59: ...by a person that is not an authorized Dealer as described below Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with t...

Page 60: ...S I ID DE EN NT TI IF FI IE ED D A AB BO OV VE E A AS S A A R RE ES SU UL LT T T TH HE EY Y M MA AY Y N NO OT T A AP PP PL LY Y T TO O Y YO OU U T TH HI IS S W WA AR RR RA AN NT TY Y G GI IV VE ES S Y...

Page 61: ...routine required maintenance must be performed to maintain warranty coverage BRP may require proof of proper maintenance prior to authorizing warranty coverage 6 6 W Wh ha at t T To o D Do o T To o O...

Page 62: ...espective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 8 8 T Tr ra an ns sf fe er r...

Page 63: ...n dealers unless for emergency repairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims based on any of the following 1 Maint...

Page 64: ...E 170 Rotax ACE 230 Rotax ACE 300 these models are not allowed in the state of California H HO OU UR RS S M MO ON NT TH HS S Exhaust emission related components 175 30 Evaporative emission related com...

Page 65: ...ventilation valves Sensors Electronic control units 3 The following components are considered emission related components for evaporative emissions Fuel tank Fuel cap Fuel line Fuel line fittings Cla...

Page 66: ...an emission related warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipment or the operator s use of the engine equipment in a ma...

Page 67: ...ealand T 612 9794 6600 R RU US SS SI IA A C CE EN NT TR RA AL L A AN ND D E EA AS ST TE ER RN N E EU UR RO OP PE E C CO OM MM MO ON NW WE EA AL LT TH H O OF F I IN ND DE EP PE EN ND DE EN NT T S SA AT...

Page 68: ...are distributed and serviced by Bombardier Recreational Products Inc Registered trademark of Bombardier Recreational Products Inc or its affiliates 2021 BRP US Inc All rights reserved Limited Warranty...

Page 69: ...California Air Resources Board located to the port side of the hull either to the right or left and in close proximity to the required location of the California Assigned Vessel Number The label has 4...

Page 70: ...70 T TY YP PI IC CA AL L 1 Recommended location 2 Secondary location H HA AN NG G T TA AG G WARRANTY INFORMATION...

Page 71: ...dentifies personal watercraft outboard stern drive and inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines meetin...

Page 72: ...missions than One Star Low Emission engines F Fo ou ur r S St ta ar rs s S Su up pe er r U Ullt tr ra a L Lo ow w E Em miis ss siio on n The four star label identifies engines that meet the Air Resour...

Page 73: ...on Systems certified and produced by BRP for sale in California that are originally sold in California to a California resident or subsequently warranty registered to a California resident The BRP lim...

Page 74: ...rt All parts replaced under this limited warranty become the property of BRP Maintenance receipts and records should be transferred to each subsequent owner of the boat O OW WN NE ER R S S W WA AR RR...

Page 75: ...bsequent non commercial use purchaser upon proper registration of the Product W Wa ar rr ra an nt ty y I In nf fo or rm ma at tiio on n C Co on nd diit tiio on ns s r re eq qu uiir re ed d f fo or r w...

Page 76: ...an nt ty y c co ov ve er ra ag ge e The registered Owner must notify an authorized Dealer within seven 7 days of the appearance of a defect BRP is not responsible for damages caused by the use of a Pr...

Page 77: ...ip in addition to the coordinates of the new Owner C Co on ns su um me er r A As ss siis st ta an nc ce e In the event of a controversy or dispute in connection with this BRP limited corrosion warrant...

Page 78: ...78 This page is intentionally blank WARRANTY INFORMATION...

Page 79: ......

Page 80: ...www brp com SKI DOO SEA DOO CAN AM LYNX ROTAX MANITOU ALUMACRAFT...

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