background image

DSS04098I

1 of 24

Printed in the Japan.
© 2005 BRP US Inc. All rights reserved.
TM,  ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.

PREWIRED SURFACE MOUNT REMOTE CONTROL 

INSTALLATION INSTRUCTIONS

APPLICATION

This surface mount remote control assembly is

designed for use on 

Evinrude

® 

and

 Johnson

®

outboards. 

SAFETY INFORMATION

For safety reasons, this kit should be installed by

an authorized 

Evinrude

®

/ Johnson

®

 dealer. This

instruction sheet is not a substitute for work experi-

ence. Additional helpful information may be found

in other service literature for your engine.
This instruction sheet uses the following signal

words identifying important safety messages.

IMPORTANT:

Identifies information that will

help prevent damage to machinery and appears

next to information that controls correct assem-

bly and operation of the product.

These safety alert signal words mean:
ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Always follow common shop safety practices. If

you have not had training related to common

shop safety practices, you should do so to pro-

tect yourself, as well as the people around you.

It is understood that this instruction sheet may be

translated into other languages. In the event of any

discrepancy, the English version shall prevail.
DO NOT do any repairs until you have read the in-

structions and checked the pictures relating to the

repairs.
Be careful, and never rush or guess a service pro-

cedure. Human error is caused by many factors:

carelessness, fatigue, overload, preoccupation,

unfamiliarity with the product, and drugs and alco-

hol use, to name a few. Damage to a boat and out-

board can be fixed in a short period of time, but

injury or death has a lasting effect.
When replacement parts are required, use

Evinrude/Johnson Genuine Parts

 or parts with

equivalent characteristics, including type, strength

and material. Using substandard parts could result

in injury or product malfunction.
Torque wrench tightening specifications must be

strictly followed. Replace any locking fastener

(locknut or patch screw) if its locking feature be-

comes weak. Definite resistance to turning must be

felt when reusing a locking fastener. If replacement

is specified or required because the locking fasten-

er has become weak, use only authorized

Evinrude/Johnson Genuine Parts.

If you use procedures or service tools that are not

recommended in this instruction sheet, YOU

ALONE must decide if your actions might injure

people or damage the outboard.

TO THE INSTALLER:

 Give this sheet to the owner.

Advise the owner of any special operation or main-

tenance information contained in the instructions.

TO THE OWNER:

 Save these instructions in your

owner’s kit. This sheet contains information impor-

tant to the future use and maintenance of your out-

board.

DANGER

Indicates an imminently hazardous situa-
tion which, if not avoided, WILL result in
death or serious injury.

WARNING

Indicates a potentially hazardous situation
which, if not avoided, CAN result in severe
injury or death.

CAUTION

Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor
or moderate personal injury or property
damage. It also may be used to alert
against unsafe practices.

Summary of Contents for 5006180

Page 1: ...essness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death...

Page 2: ...y 5006180 REMOTE CONTROL w TRIM SW 5006181 REMOTE CONTROL 1 NA REMOTE CONTROL AY 1 2 176360 HORN 1 3 175974 SWITCH KEY LANYARD 1 4 176288 LANYARD Assy 1 5 514696 CONNECTOR 3 Pin 1 6 514697 LOCK WEDGE...

Page 3: ...ess must be ordered separately Uses standard Evinrude Johnson control cables 1979 and newer type 9 7 6 1 7 1 2 3 4 5 8 3 6 1 Trim and tilt switch 2 Remote control lever 3 Fast idle lever 4 Emergency s...

Page 4: ...lever is raised to prevent shifting into gear at higher than IDLE RPM The control handle is unlocked when fast idle lever is all the way down Key Switch Turn key switch from OFF to ON position The war...

Page 5: ...trol lever Turn adjustment screw clockwise to increase the friction or counterclockwise to reduce the friction Warning Horn The warning horn sounds to alert operator when certain engine problems occur...

Page 6: ...ote Control Configuration IMPORTANT Remote control MUST be mount ed where the key switch is readily accessible Al so the mounting location must be a flat surface and must be strong enough to provide a...

Page 7: ...equal to your calculated length or are the next longer available length IMPORTANT Route cables with fewest number of bends Bends must never be less than 6 in 15 cm radius Remote Control Configuration...

Page 8: ...he trim tilt wiring through the correct hole in control housing to allow proper movement of lever and to prevent trim tilt switch wire damage Starboard Mount w Port Side Trim Tilt Switch Standard Orig...

Page 9: ...9 of 24 Starboard Mount w Starboard Side Trim Tilt Switch 1 2 3 1 Port side view of remote control 2 Forward view of remote control 3 Shield 004883 Shield 004921 004919 004918...

Page 10: ...10 of 24 Port Mount w Starboard Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004892 004922 Shield 004925 004269...

Page 11: ...11 of 24 Port Mount w Port Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004893 004927 Shield 004928 004929...

Page 12: ...four rotations counterclockwise Support the remote control housings Strike the screw head with a center punch and hammer to unseat control lever Remove the screw and washer Detach remote control lever...

Page 13: ...out of control housing cover Refer to Remote Control Configuration Diagrams IMPORTANT Remote control cables must be installed to check routing of tilt trim wiring Refer to Install Remote Control Cable...

Page 14: ...ation Diagrams Install Remote Control Cables Remove two screws and back cover from remote control housing Use Triple Guard grease to lubricate all moving mechanisms trunnion pockets and remote control...

Page 15: ...stall back cover and screws Apply Triple Guard grease to assembly screws Torque screws to 36 in lbs 4 N m If removed position remote control joint on drive assembly and install remote control lever Al...

Page 16: ...Electrical Connections Install trim and tilt wiring into electrical connector Position wiring terminals in connector housing as indicated Terminal for green white wire in position A Terminal for blue...

Page 17: ...L only Use this non running test to make certain the starter motor will NOT operate when control lever is in FORWARD or REVERSE The lanyard clip may be attached to key switch or removed for the follow...

Page 18: ...ment function if outboard is equipped Do not turn key to START while outboard is running Refer to outboard s operator s guide IMPORTANT Do not exceed 2500 RPM in NEUTRAL during warm up With fast idle...

Page 19: ...eck throttle operation in both FORWARD and REVERSE Check remote control for looseness damage and corrosion Clean and replace parts as needed Use Triple Guard grease to lubricate all moving mechanisms...

Page 20: ...20 of 24...

Page 21: ...21 of 24...

Page 22: ...22 of 24...

Page 23: ...23 of 24...

Page 24: ...24 of 24 M000149 50...

Reviews: