Brouwland 057.110 Series Manual Download Page 8

 

 

 

Leakage during operation 

See "Troubleshooting" on page 10. 

 

Prolonged out-of-service time 

A  plate  heat  exchanger  that  has  been  out  of  service  for  a  prolonged  period  must  be  drained  and 
cleaned. After draining and cleaning, clamp the plate heat exchanger together with light pressure and 
cover the plate stack with black plastic to protect the rubber gaskets against exposure to light. Before 
the  plate  heat  exchanger  is  put  into  service  again,  it  must  be  reclamped  to  the  indicated  minimum 
value. See "Assembly and clamping" on page 8. 

 

Leakage at start-up 

Leaks may occur when the heat exchanger is put into service. They should stop as soon as the gaskets 
and plates reach the operating temperature and the pressure is evenly distributed over the entire plate 
heat exchanger. 

 

Disassembly and assembly

 

 

Bear the following points in mind when taking apart or fitting the plate heat exchanger: 

 

Relieve pressure and allow unit to cool down 

 

Correct assembly and clamping 

 

Correct dismantling 

 

Relieve pressure and allow unit to cool down 

Before  the  plate  heat  exchanger  is  dismantled,  the  pressure  must  be  relieved  and  the  unit  must  be 
allowed  to  cool  down  to  a  temperature  below  35°C.  If  the  plate  heat  exchanger  is  dismantled  at  a 
temperature above 35°C, the gaskets may be detached from the plates. 

 

Correct assembly and clamping 

 

 

Inspect the plates and gaskets carefully before 
assembly. The plates must be entirely free from 
deposits, and the sealing surfaces must be free 
from grease and other contaminants. A grain of 
sand on the sealing surface can cause a leak 
during operation and damage the gaskets. 
Assemble the plates as shown in the diagram 
with the gaskets always facing the fixed cover. 
If the gaskets are new, clamp the plate heat 
exchanger to the minimum value plus 0.1 mm 
per plate; otherwise clamp it to the minimum 
value. The fixed and moveable covers must be 
parallel to each other. For this reason the 
clamped assembly must be measured at both 
the top and the bottom on both sides.  

 

 

 

 

 

Brouwland  

Korspelsesteenweg 86 • B-3581 Beverlo, Belgium 
Phone +32 (0)11 40 14 08 • Fax +32 (0)11 34 73 59 
[email protected] • www.brouwland.com 

Manual 

 

057.110.x    Wort Cooler Plate Heat Exchanger, 

Stainless Steel 

8 / 11 

Summary of Contents for 057.110 Series

Page 1: ... number of plates Figure 1 Plate stack The plates have glued on gaskets The gaskets provide sealing between the media and the atmosphere when the plates are clamped together Double gaskets with intermediate drain areas are fitted at two corners of the plates The plates are assembled with half of the plates rotated 180 so that the drain areas are located alternately on the left and right sides In t...

Page 2: ...e Replacing plates Plates can be replaced or new plates fitted after the tie rods have been loosened and removed Before fitting replacement plates check that the new plates match the ones to be replaced The number of plates can be reduced However you should bear in mind that plates must be removed in pairs so that the plate stack still consists of an assembly of alternating left and right facing p...

Page 3: ...ludes two drawings that depict the supplied plate heat exchanger a schematic drawing and a diagram Schematic drawing The schematic drawing shows the dimensions of the plate heat exchanger i e the width length and ports Figure 5 Brouwland Korspelsesteenweg 86 B 3581 Beverlo Belgium Phone 32 0 11 40 14 08 Fax 32 0 11 34 73 59 sales brouwland com www brouwland com Manual 057 110 x Wort Cooler Plate H...

Page 4: ... and the media flow through the plate stack There are four continuous horizontal lines on the diagram that mark the four corner holes of the plates The left facing plates are indicated by long vertical lines The right facing plates are indicated by short vertical lines Figure 7 Brouwland Korspelsesteenweg 86 B 3581 Beverlo Belgium Phone 32 0 11 40 14 08 Fax 32 0 11 34 73 59 sales brouwland com www...

Page 5: ...thout using adhesive The gasket of the first plate after the fixed cover and the first plate after an intermediate frame must be an adhesive type see Figure 9 Remove all gasket residues before fitting a new gasket Please take the following information into account for plate heat exchangers with adhesive gaskets Adhesive Pliobond 25 Scotchgrip 847 is a solvent based nitrile rubber adhesive 25 solid...

Page 6: ...ger may be heated with hot water to reduce the adhesive curing time However no pressure should be applied to the water Curing time approx 2 hours at 80 100 C 194 212 F approx 24 hours at 40 50 C 104 F approx 48 hours at room temperature If it is not possible to warm the heat exchanger it should be kept as warm as possible with the connections fitted and started up cautiously Heat exchanger fitting...

Page 7: ...s shown on the nameplate This operating pressure may not be exceeded Air bleeding Air in the plate heat exchanger reduces the heat transfer and increases the pressure drop For this reason it must be possible to bleed air from the heat exchanger Pressure rises and temperature changes The pressure and temperature must be checked regularly during operation Rising pressure drop and reduced heat transf...

Page 8: ...e and allow unit to cool down Before the plate heat exchanger is dismantled the pressure must be relieved and the unit must be allowed to cool down to a temperature below 35 C If the plate heat exchanger is dismantled at a temperature above 35 C the gaskets may be detached from the plates Correct assembly and clamping Inspect the plates and gaskets carefully before assembly The plates must be enti...

Page 9: ...as otherwise the plates and the gaskets may be damaged If necessary a high pressure cleaner may be used If you use a high pressure cleaner be extremely careful and do not use any abrasives Suitable solvents Organic and greasy deposits can be removed by sodium hydroxide NaOH with a maximum concentration of approximately 1 5 and a maximum temperature of 85 C Mixing ratio for a 1 5 solution 5 parts 3...

Page 10: ...erating pressure Check the pressure If it is too high it must be reduced immediately to the operating pressure stated on the nameplate Adjust the clamping of the plate heat exchanger when it is no longer under pressure Never exceed the indicated minimum value when adjusting the clamping The fixed and moveable covers must always be parallel to each other after the plates have been clamped together ...

Page 11: ...y adding or removing plates BROUWLAND BVBA maintains a database of all delivered plate heat exchangers We would be pleased to advise you on the conversion of existing plate heat exchangers For this purpose BROUWLAND BVBA only needs to know the serial number on the nameplate In response BROUWLAND BVBA will provide a full description of the conversion procedure and the parts necessary for the conver...

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