Brouwland 057.110 Series Manual Download Page 5

 

 

 

Port locations 

F = fixed cover  
B = moveable cover  
M = intermediate frame  
H = horizontal  
V = vertical 

 

Example:  
 

 

 
The  paired  ports  are  shown  on  the  symmetrical  drawings  (Figure 7).  The  intermediate  frames  are 
shown  with  dashed  lines  and  are  applicable  to  the  extent  that  they  are  included  in  the  plate  heat 
exchanger. The ports are marked by alphanumeric codes. 

 

Gasket structure

 

 

New gaskets 

The first plate after the fixed cover and after an intermediate frame 
must be fitted with a gasket that fills the entire gasket groove. This 
gasket is trimmed from a standard gasket. Accordingly, you should 
check how the existing gaskets are trimmed before removing them 
(see 

Figure 9

). 

 

Non-adhesive or adhesive gaskets 

Some  plate  heat  exchangers  are  supplied  with  non-adhesive 
Sonder  Snap  gaskets.  This  allows  the  gaskets  to  be  replaced 
without using adhesive. The gasket of the first plate after the fixed 
cover  and  the  first  plate  after  an  intermediate  frame  must  be  an 
adhesive  type  (see  Figure 9).  Remove  all  gasket  residues  before 
fitting  a  new  gasket.  Please  take  the  following  information  into 
account for plate heat exchangers with adhesive gaskets. 

 

Adhesive 

Pliobond  25  /  Scotchgrip  847  is  a  solvent-based  nitrile  rubber 
adhesive (25%  solids). This adhesive is semi-thermoplastic, which 
means that old gaskets can be loosened with hot water. 

 

Degreaser 

Use  acetone  to  clean  and  degrease  new  gaskets  and  gasket  grooves.  Ensure  that  the  degreaser  has 
completely evaporated before applying the adhesive. 
Caution: Inhaling solvents is harmful to health. 

 

 

 

Brouwland  

Korspelsesteenweg 86 • B-3581 Beverlo, Belgium 
Phone +32 (0)11 40 14 08 • Fax +32 (0)11 34 73 59 
[email protected] • www.brouwland.com 

Vertical support point 

Intermediate frame 

Intermediate frame of the fixed cover 

Corner hole number 

Manual 

 

057.110.x    Wort Cooler Plate Heat Exchanger, 

Stainless Steel 

5 / 11 

Summary of Contents for 057.110 Series

Page 1: ... number of plates Figure 1 Plate stack The plates have glued on gaskets The gaskets provide sealing between the media and the atmosphere when the plates are clamped together Double gaskets with intermediate drain areas are fitted at two corners of the plates The plates are assembled with half of the plates rotated 180 so that the drain areas are located alternately on the left and right sides In t...

Page 2: ...e Replacing plates Plates can be replaced or new plates fitted after the tie rods have been loosened and removed Before fitting replacement plates check that the new plates match the ones to be replaced The number of plates can be reduced However you should bear in mind that plates must be removed in pairs so that the plate stack still consists of an assembly of alternating left and right facing p...

Page 3: ...ludes two drawings that depict the supplied plate heat exchanger a schematic drawing and a diagram Schematic drawing The schematic drawing shows the dimensions of the plate heat exchanger i e the width length and ports Figure 5 Brouwland Korspelsesteenweg 86 B 3581 Beverlo Belgium Phone 32 0 11 40 14 08 Fax 32 0 11 34 73 59 sales brouwland com www brouwland com Manual 057 110 x Wort Cooler Plate H...

Page 4: ... and the media flow through the plate stack There are four continuous horizontal lines on the diagram that mark the four corner holes of the plates The left facing plates are indicated by long vertical lines The right facing plates are indicated by short vertical lines Figure 7 Brouwland Korspelsesteenweg 86 B 3581 Beverlo Belgium Phone 32 0 11 40 14 08 Fax 32 0 11 34 73 59 sales brouwland com www...

Page 5: ...thout using adhesive The gasket of the first plate after the fixed cover and the first plate after an intermediate frame must be an adhesive type see Figure 9 Remove all gasket residues before fitting a new gasket Please take the following information into account for plate heat exchangers with adhesive gaskets Adhesive Pliobond 25 Scotchgrip 847 is a solvent based nitrile rubber adhesive 25 solid...

Page 6: ...ger may be heated with hot water to reduce the adhesive curing time However no pressure should be applied to the water Curing time approx 2 hours at 80 100 C 194 212 F approx 24 hours at 40 50 C 104 F approx 48 hours at room temperature If it is not possible to warm the heat exchanger it should be kept as warm as possible with the connections fitted and started up cautiously Heat exchanger fitting...

Page 7: ...s shown on the nameplate This operating pressure may not be exceeded Air bleeding Air in the plate heat exchanger reduces the heat transfer and increases the pressure drop For this reason it must be possible to bleed air from the heat exchanger Pressure rises and temperature changes The pressure and temperature must be checked regularly during operation Rising pressure drop and reduced heat transf...

Page 8: ...e and allow unit to cool down Before the plate heat exchanger is dismantled the pressure must be relieved and the unit must be allowed to cool down to a temperature below 35 C If the plate heat exchanger is dismantled at a temperature above 35 C the gaskets may be detached from the plates Correct assembly and clamping Inspect the plates and gaskets carefully before assembly The plates must be enti...

Page 9: ...as otherwise the plates and the gaskets may be damaged If necessary a high pressure cleaner may be used If you use a high pressure cleaner be extremely careful and do not use any abrasives Suitable solvents Organic and greasy deposits can be removed by sodium hydroxide NaOH with a maximum concentration of approximately 1 5 and a maximum temperature of 85 C Mixing ratio for a 1 5 solution 5 parts 3...

Page 10: ...erating pressure Check the pressure If it is too high it must be reduced immediately to the operating pressure stated on the nameplate Adjust the clamping of the plate heat exchanger when it is no longer under pressure Never exceed the indicated minimum value when adjusting the clamping The fixed and moveable covers must always be parallel to each other after the plates have been clamped together ...

Page 11: ...y adding or removing plates BROUWLAND BVBA maintains a database of all delivered plate heat exchangers We would be pleased to advise you on the conversion of existing plate heat exchangers For this purpose BROUWLAND BVBA only needs to know the serial number on the nameplate In response BROUWLAND BVBA will provide a full description of the conversion procedure and the parts necessary for the conver...

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