Brooks Instrument QUANTIM QmB IP40 Series Installation And Operation Manual Download Page 4

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Installation and Operation Manual

X-CM-QmB-eng

Part Number: 541B029AHG

June, 2008

QmB Series IP40, IP65, IP65XP

Quick Start Instructions IP40 - For Liquid Service

QS-1

Horizontal Mounting

Vertical Mounting

Summary of Contents for QUANTIM QmB IP40 Series

Page 1: ...Low Flow Coriolis Precision Mass Flow Measurement and Control QUANTIM Coriolis mass flow controllers enable precision measurement and control with maximum flexibility and lowest overall cost of owners...

Page 2: ...stitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by quali...

Page 3: ...d chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performan...

Page 4: ...ion and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP 3a 2a Quick Start Instructions IP40 For Liquid Service 1a QS 1 3b 2b 1b Horizontal Mounting Vertical...

Page 5: ...Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP 3 2 Quick Start Instructions IP40 For Gas Service 1 QS 2...

Page 6: ...Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP QS 3 Quick Start Instructions IP65 3 2 1 5 4...

Page 7: ...Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP QS 4 3 2 Quick Start Instructions IP65XP 1 4...

Page 8: ...ry Output of the Brooks QUANTIM device Connecting a HART Communicator or any HART modem requires a connection between pins 4 and 1 as shown below This connection can be anywhere on the current loop Pr...

Page 9: ...eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP QS 6 Proper wiring of a Brooks QUANTIM Explosion Proof NEMA 4X IP65XP Quick Start Instructions for Connecting Alarm Output Alarm Outpu...

Page 10: ...Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 QmB Series IP40 IP65 IP65XP QS 7 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 11: ...on 1 1 Section 2 Installation 2 1 General 2 1 2 2 Receipt of Equipment 2 1 2 3 Recommended Storage Practice 2 1 2 4 Return Shipment 2 2 2 5 Transit Precautions 2 2 2 6 Fluid Connections 2 2 2 7 Mechan...

Page 12: ...rted Installation 2 5 2 3 Horizontal Right Side Up Installation 2 5 2 4 Vertical Flow Up Installation 2 6 2 5 Proper Wiring of a Brooks QmB IP65XP NEMA 4X 2 8 2 6 Wire Color Codes for D Connector Asse...

Page 13: ...dards set forth in ISO 9001 This instruction manual is intended to provide the user with all the information necessary to install operate and maintain the Brooks QUANTIM Mass Flow Meters and Controlle...

Page 14: ...QmB Series IP40 IP65 IP65XP Section 1 Introduction 1 2 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 15: ...Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs EmersonProcess com Fax 31 318 549 309 E mail BrooksEu EmersonP...

Page 16: ...umentation is required before any Brooks personnel can begin processing the equipment Copies of the forms can be obtained from any Brooks Instrument agent or on line at www brooksinstrument com listed...

Page 17: ...tallation procedures a All models should be mounted to a stable surface that is relatively free from mechanical shocks and mechanical vibration using the supplied mounting plate b Leave sufficient roo...

Page 18: ...ss fluid Entrapped gas in a liquid application and entrapped liquid in a gas application should be prevented as it may disturb the Coriolis sensor and the control valve Install the Brooks QUANTIM in t...

Page 19: ...be avoided In liquid flow applications it is recommended to mount the QUANTIM in an inverted attitude on the underside of the pipe to limit the possibilitiy of entrapped gas collecting in the sensor...

Page 20: ...Pin 4 is 500 ohms Analog Setpoint Input Pins 7 8 and 1 Controller models only Signal Input configuration is a factory selected option The Mass Flow Controller can be used either with a current or vol...

Page 21: ...nsity or temperature represented by a 4 20 mA or 0 5 Vdc signal proportional to density or temperature The current and voltage signals are returned via Pin 10 Maximum series resistance on Pin 3 is 500...

Page 22: ...tallation 2 8 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure 2 5 Proper Wiring of a Brooks QmB IP65 NEMA 4X Alarm Output Option 1 Relay Alarm Output Option 2 TT...

Page 23: ...Z906ZZZ Length 10ft 3m part number 124Z907ZZZ Length 25ft 7m part number 124Z908ZZZ Length 50ft 15m part number 124Z909ZZZ The Following open frame cables are available for connection of the QUANTIM M...

Page 24: ...QmB Series IP40 IP65 IP65XP Section 2 Installation 2 10 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure 2 7 Wire Color Codes for D Connector Assembly...

Page 25: ...e status LED blinks red green once per second to indicate proper start up operation of the meter controller Then a solid green is displayed to indicate proper function The status LED will be illuminat...

Page 26: ...re ensures that the instrument responds properly to zero flow condition and sets a baseline for flow To perform the zeroing operation on the meter controller use the ZERO button which is located on to...

Page 27: ...nd V O R to normal once flow has stopped and all pressure differential across the instrument has been bled off 3 Make sure that the instrument is completely filled with the process fluid under normal...

Page 28: ...ual X CM QmB eng Part Number 541B029AHG June 2008 3 3 Calibration Procedure QUANTIM calibration is not described in this manual If your QUANTIM requires calibration please contact one of the Brooks In...

Page 29: ...maintenance procedures required to keep the QUANTIM device in good operating condition It is however very important to keep the fluid entering the QUANTIM clean and as a result periodic replacement o...

Page 30: ...ce common connection and make sure that the correct power supply voltage and signals are present at the connector of the QUANTIM device 2 Verify that the process fluid connections have been made corre...

Page 31: ...s specifications Valve out of adjustment Contact Brooks Instrument Unstable inlet pressure Check external pressure regulator Defective PC board Contact Brooks Instrument Valves are tuned digitally and...

Page 32: ...nput is grounded Check the valve override input Pin12 Defective electronic board Contact Brooks Instrument Output signal follows Setpoint Control valve leaks or is stuck Exercise the control valve at...

Page 33: ...rations with the Coriolis Sensor filled with either 100 fluid or 100 gas at the appropriate pressures and ensure there is no fluid flowing through the device differential pressure 0 psi b Connect the...

Page 34: ...ary the setpoint over the 1 to 100 range and verify that the output signal matches the setpoint a If possible connect a flow measurement device such as a rotometer to the QUANTIM outlet to monitor the...

Page 35: ...ess 5 Remove stem seal o ring item 3 from the valve body item 1 It is recommended that the seal be discarded and replaced with a new un used part 6 Remove the orifice item 4 Care must be taken to prev...

Page 36: ...on Kalrez etc depending upon your specific process 6 Install the vavle stem item 6 over the valve seat item 5 and center of the valve body item 1 7 Install the four valve screws item 7 until they make...

Page 37: ...ries IP40 IP65 IP65XP Section 4 Maintenance 4 9 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure 4 2 Exploded Diagram of Valve Assembly Figure 4 4 Valve Torque Pa...

Page 38: ...QmB Series IP40 IP65 IP65XP Section 4 Maintenance 4 10 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008...

Page 39: ...00 2 0 38 0 19 0 01 0 001 QMBM 3 1 00 1 00 0 10 0 010 4 27 00 13 50 1 00 0 100 Product Type QUANTIM Model 1 QUANTIM Tube Size Controller Meter Minimum Measurable Flow lb hr gal hr lb hr gal hr lb hr 2...

Page 40: ...0 of rate which ever is greater Measurement Accuracy Zero Stabilities Standard Measurement Accuracy vs Flow Rate Chart Tube Size 2 Gas Flow Limits Air 70o F 21o C 14 5 psi 1 bar pressure drop Sensor T...

Page 41: ...thin 2 full scale of final value per SEMI Guideline E17 91 Meter Less than 0 5 seconds within 2 full scale of final value zero stability flowrate x 100 of rate per SEMI Guideline E17 91 Maximum Operat...

Page 42: ...and hysteresis Specifications are based on reference test conditions of water nitrogen at 68 to 77 F 20 to 25 C and 15 to 30 psig 1 to 2 bar 6 Repeatability The maximum difference between output read...

Page 43: ...rt ANSI ISA 76 00 02 See Model Code Electrical connections IP40 15 pin D Type connector See Figure 3 IP65 Unpluggable Terminal Block 28 16 Awg IP65XP NPT wiring access to IP40 Device with 15 pin D Typ...

Page 44: ...larms accessed via HART or the Brooks Service Tool can be configured to monitor the following variables Mass Flow Density Volumetric Flow Temperature Slug Flow Diagnostic Failure Setpoint Deviation Va...

Page 45: ...4 Per EN 600Y9 15 2003 Ambient Temperature 0o C to 65o C Enclosure IP40 IP65 Series Non Incendive Non Sparking United States and Canada UL Recognized E73889 Vol 1 Sect 26 conduit entry United States a...

Page 46: ...9 1 Ambient Temperature 0o C to 65o C Enclosure Type 4 IP65 Europe KEMA 05ATEX2052 II 2 G EEx d IIB T6 II 2 D T 85o C Per EN 50014 EN 50018 and EN 50281 1 1 Ambient Temperature 0o C to 65o C Enclosure...

Page 47: ...QmB Series IP40 IP65 IP65XP Appendix A Dimensions A 1 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure A 1 Dimensional Drawing QmB IP40 Downported...

Page 48: ...imensions A 2 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure A 2 Dimensional Drawing QmB IP40 Figure A 4 Lay In Dimensions Integral and Remote Valves Figure A 3...

Page 49: ...IP65 IP65XP Appendix A Dimensions A 3 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure A 6 Dimensional Drawing QmB IP65 Figure A 5 Dimensional Drawing QmB IP40 wi...

Page 50: ...QmB Series IP40 IP65 IP65XP Appendix A Dimensions A 4 Installation and Operation Manual X CM QmB eng Part Number 541B029AHG June 2008 Figure A 7 Dimensional Drawing QmB IP65XP...

Page 51: ...venlig hilsen Deutsch Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Nachtrag zur Bedienungsanleitung Referenz CE Zertifizierung f r Massedurchflu ger te Datum Januar 2000 Nach erf...

Page 52: ...tre reli s la terre Se r f rer au manuel d instruction pour le raccordement des contacts Espa ol Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Asunto Addendum al Manual de Instrucciones R...

Page 53: ...h CE marked equipment Quality of the signal cable cable glands and connectors Brooks supplies high quality cable s which meets the specifications for CE certification If you provide your own signal ca...

Page 54: ...ollegato ad un terminale di terra Per il corretto cablaggio dei terminali occorre fare riferimento agli schemi del manuale di istruzioni dello strumento Nederlands Brooks Instrument 407 West Vine St H...

Page 55: ...jord p riktig pinne i pluggen for m te CE sertifiseringskrav For tilkobling av medleverte plugger vennligst se h ndboken som h rer til utstyret Vennlig hilsen Portugu s Brooks Instrument 407 West Vin...

Page 56: ...maadoitettu Nastojen liitt minen katso liitteen oleva manuaali Yst v llisin terveisin Svensk Brooks Instrument 407 West Vine St Hatfield PA 19440 U S A Subject Addendum to the Instruction Manual Refer...

Page 57: ...on Co VCR Cajon Co QUANTIM Patent Numbers as follows Argentina AR026329B1 AR021594B1 Australia 778137 771345 782183 China ZL00817949 2 ZL02823425 1 171140 Federation of Russia 2272257 2263284 2277227...

Page 58: ...authorized representative of Seller BROOKS LOCAL AND WORLDWIDE SUPPORT Brooks Instrument provides sales and service facilities around the world ensuring quick delivery from local stock timely repairs...

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