Broilermaster P3PK5(N)-2 Manual Download Page 25 | Manualshive

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B102269-1-0615

Page 25

Slide the Venturi on to the Valve

Assembly to the left as shown.

Raise the unsecured end of the Burner

Bracket and slip it over the Phillips

Truss Head Screw. The screw will fit

into the hole on the Burner Bracket.

Insert Cotter Pin.

Note: Ignitor Wires run through center

hole with Venturi.

3

2

4

5

Insert the Burner Assembly into
the Grill bottom with the Venturi

Tubes facing the front of the Grill.

1

INSTALL BURNER ASSEMBLY

COTTER PIN,

B057805(1)

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Summary of Contents for P3PK5(N)-2

Page 1: ...Page 1 GAS FIRED P3PK5 N 2 P3X GRILL WITH STAINLESS STEEL CART AND ONE BLACK SHELF PR EM IU M GR ILLS...

Page 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Page 3: ...we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope you enj...

Page 4: ...EMENT 27 INSTALL LID STOP 28 HEAT SHIELD PLACEMENT 29 TANK RETAINER AND GREASE CUP INSTALLATION 30 HANDLE INSTALLATION 31 REINSTALL LID 32 INSTALL RACKS 33 INSTALL WARMING RACK 34 PROPANE GAS GRILLS 3...

Page 5: ...sed an accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer before...

Page 6: ...B102269 1 0615 Page 6 P3PK5 SERIES PARTS DIAGRAM...

Page 7: ...4 20 B100385 4 HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 LOCK WASHER 1 4 ID X 1 2 OD B100139 1 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 PHILLIPS PAN...

Page 8: ...B102269 1 0615 Page 8 GRILL HEAD HARDWARE PACK B102155...

Page 9: ...2 R4059 2 LOCK WASHER 1 4 ID X 1 2 OD B076333 2 PHILLIPS TRUSS HEAD SCREW SS 1 4 3 4 B072217 2 HEX NUT SS 1 4 20 B076331 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2...

Page 10: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Page 11: ...B102269 1 0615 Page 11 FRONT Install the two Casters with Brakes in the front of the Base BRAKE CART BASE ASSEMBLY...

Page 12: ...Page 12 Be careful when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury 3 8 CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R4056 6 KEPS NUT SS...

Page 13: ...B102269 1 0615 Page 13 Install all four Screws before tightening ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 4...

Page 14: ...02269 1 0615 Page 14 Make sure the Rear Brace goes in the cutout of the Support Bracket REAR BRACE 7 16 INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385...

Page 15: ...69 1 0615 Page 15 RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right Install Rubber Guard over Cart cut out INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING 1 2 R896 1 RUBBER GUARD B1016...

Page 16: ...B102269 1 0615 Page 16 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 17: ...B102269 1 0615 Page 17 7 16 ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 18: ...d so that the Match Light Access Hole is on the bottom 7 16 LARGE WASHER ON INSIDE ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASH...

Page 19: ...B102269 1 0615 Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 20: ...B102269 1 0615 Page 20 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 21: ...B102269 1 0615 Page 21 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 22: ...B102269 1 0615 Page 22 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart WIND DEFLECTOR PLACEMENT...

Page 23: ...L CONTROL PANEL SHIELD 3 8 Ease the Control Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Remove Plastic Cover on label INSERT CONTRO...

Page 24: ...B102269 1 0615 Page 24 COLLECTOR BOX Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting ATTACH IGNITOR WIRE...

Page 25: ...and slip it over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Insert Cotter Pin Note Ignitor Wires run through center hole with Venturi 3 2 4 5 Insert the Burne...

Page 26: ...B102269 1 0615 Page 26 IGNITER Route Leads from Burner through Bushing and secure to Ignitor Terminals polarity is not important CONNECT IGNITOR LEADS...

Page 27: ...B102269 1 0615 Page 27 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Page 28: ...B LID STOP ROD Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD...

Page 29: ...29 2 1 3 4 Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts 7 16 HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT...

Page 30: ...Page 30 Slide Grease Cup into the cutout in the Heat Shield TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 WING NUT 1 4 20 R1123 1 LOCK WASHER 1 4 ID X 1...

Page 31: ...1 0615 Page 31 Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B07...

Page 32: ...B102269 1 0615 Page 32 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 33: ...operating instructions Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet...

Page 34: ...B102269 1 0615 Page 34 A C D B B D A C INSTALL WARMING RACK...

Page 35: ...e LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench 3 4 For Natural Gas Grills please proceed to page 40 LP GAS REGULA...

Page 36: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Page 37: ...tion must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Cod...

Page 38: ...nder s female valve outlet before the grill can be operated WARNING Operating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or expl...

Page 39: ...er s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise Connect the grill to the LP cylinder using the pressure regulator and hose assembly supp...

Page 40: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Page 41: ...ilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ove...

Page 42: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Page 43: ...d then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat i...

Page 44: ...st be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electri cally ground...

Page 45: ...rush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or other small ins...

Page 46: ...on in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector...

Page 47: ...r charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free from debris If the grill is stored indoors ensure that it is cool Remove the propane...

Page 48: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Page 49: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 50: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 51: ...r equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer...

Page 52: ...LMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us...

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