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TROUBLESHOOTING 

 

Problem 

 

 

Possible cause 

 

 

Prevention/Cure 

Burner doesn't light using knobs or 

igniter 

 

Wires or electrode is covered by 

cooking residue 

 

Clean wire or electrode using a 

cloth and rubbing alcohol 

 

 

Electrode and burners are wet 

 

Wipe with dry cloth 

 

 

Ignition electrode cracked or 

broken; sparking where cracked 

 

Replace electrode 

Burner doesn't light using a match   

No gas flow 

 

Check if propane tank is empty. If 

not, refer to 

Excessive flow safety 

valve reset procedure 

 

 

 

Coupling nut and regulator are not 

fully connected 

 

Unscrew coupling nut about 1/2 to 

3/4 turn counterclockwise to 

disengage, then restart threading 

the nut. Tighten by hand ONLY, do 

not use tools. 

 

 

 

Blockage of gas flow 

 

Check burner tube and hose 

 

 

Disconnection of burner and valve   

Reconnect 

 

 

Spider webs or insect nest in 

venturi 

 

Clean venturi 

 

 

Burner ports clogged or blocked 

 

Clean burner ports 

Sudden drop in gas flow or reduced 

flame height 

 

Out of gas 

 

Replace cylinder 

Irregular flame pattern, flame does 

not run the full length of burner 

 

Burner ports are clogged or 

blocked. 

 

Clean burner ports 

Flames turn yellow or orange 

 

New burner may have residual 

manufacturing oils 

 

Burn your grill for 15 minutes with 

the lid closed 

 

 

Spider webs or insect nest in 

venturi 

 

Clean venturi 

 

 

Food residue, grease or seasoning 

salt on burner 

 

Clean burner 

 

 

Poor connection of valve to burner 

venturi 

 

Assure burner venturi is properly 

connected with valve 

Flame blows out 

 

High or gusting winds 

 

Turn front of grill to face wind or 

increase flame height 

 

 

Low on propane gas 

 

Replace cylinder 

 

 

Excess flow valve tripped 

 

Refer to 

Excessive flow safety valve 

reset procedure

   

Flare-up 

 

Grease fill-up 

 

Clean grill 

Summary of Contents for PREMIUM BCP-400S

Page 1: ...1 FOR CUSTOMER SERVICE CALL 1 877 885 8227 TOLL FREE 10 00 A M 7 00 P M EST MONDAY FRIDAY User Manual GAS GRILLS BCP 400S...

Page 2: ...grease fire and cover your grill to prevent rust Please refer to the owner s manual for details Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attem...

Page 3: ...nd 7 Installation Method 8 Conversion from LP to NG Grill 10 Operating Your Grill 12 Connecting Disconnecting Gas Cylinder 13 Checking for Leaks 13 Lighting Your Grill 13 Flame Adjustment 14 Excess fl...

Page 4: ...and marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of Dangerous Goods Commission of Canada for Cylinders Spheres and Tubes CAN CSA B1...

Page 5: ...this grill conforms to the requirements of all local codes or in the absence of applicable local codes with the Canadian Standards Association s Natural Gas and Propane Installation Code CSA B149 1 Al...

Page 6: ...N A Cooking Grid Dimensions 22 X 18 Total Cooking Area 610sq in includes warming rack Flame Tamer Flame Stabilizer Grid Rotisserie Kit Motor Forks Optional Burner Commercial Quality Cast Steel Gas Ty...

Page 7: ...installed support the appliance above counter level and attach the gas line to the appliance When the gas connection is made slide the appliance into the cut out If the gas line connection is accessib...

Page 8: ...3 4 8 1 4 INSTALLATION METHOD Installation Method for Propane for BCP 400S NOTE You will need to use a gas rated sealer on gas connectors that are not flared Note the vents should be within 5 inches o...

Page 9: ...pproved for use on LP gas Install the pipe tee assembly to the grill intake pipe 3 Tighten assembly and align the branch opening of the tee with the hole of the cabinet Connect the flexible hose male...

Page 10: ...must have an authorized service technician perform this procedure If these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 11: ...the Propane orifices 6 Replace the Main Burner Orifices with the New Natural Gas Orifices supplied 7 Re install the Main Burners Ensure that each burner is properly placed over the Main Burner orifice...

Page 12: ...compatible with the connection for outdoor cooking appliances Only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Replacement pressure regulators...

Page 13: ...is not in use Install only the type of dust cap on cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane DANGER To prevent fire o...

Page 14: ...water solution never with a flame With the cooking grids and flame tamers removed light the main burners and run them on the high setting Inspect burners for proper flame appearance The ideal flame ap...

Page 15: ...rner control knobs is in an open position when opening the LP tank valve This procedure is effective with all sizes of LP tank To ensure the procedure is safely and successfully performed please caref...

Page 16: ...th the lid closed This allows any food particles or grease drippings to burn away Brush components to remove any remaining charred materials The appliance must be completely cooled before proceeding M...

Page 17: ...ction of burner and valve Reconnect Spider webs or insect nest in venturi Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Out of gas Re...

Page 18: ...f inside lid appears to be peeling away The lid is stainless steel and is not painted Baked on grease fill up has turned to carbon and is flaking off Clean thoroughly Irregular flame Air flow is not c...

Page 19: ...abor costs This warranty does not cover chips and scratches of porcelain or painted surfaces nor does it cover corrosion or discoloration due to misuse lack of maintenance hostile environment accident...

Page 20: ...20 Broilchef Premium Built in Accessories Manufactured by Broilchef Premium...

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