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WARNING

 

Don’t store spare gas cylinder in or near grill.   

 

Connecting & Disconnecting the Gas Cylinder 

 
LP (Propane) Gas Supply Connection & Disconnection 

 
1.

 

Always place the propane cylinder on the tank brackets located on the right side of the cart. 

2.

 

Always confirm all burner control knobs are in the OFF position before activating the gas supply. 

3.

 

Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of the 
regulator valve, or in the head of the burner and burner ports.   

4.

 

Always connect the gas supply regulators as follows: Insert the nipple of the valve coupling into the 
tank valve and tighten the connection collar by turning it clockwise with one hand while holding the 
regulator with the other hand. (See diagram to right.) 

5.

 

Disconnect the propane cylinder from the regulator valve when the grill is not in use. 

6.

 

Always confirm all burner control knobs are in the OFF position before disconnecting the gas supply. 

7.

 

Before disconnecting, be sure that the tank valve is in OFF position. 

8.

 

Always disconnect the gas supply regulators as follows: Loosen the connection collar by turning it 
counter-clockwise with one hand while holding the regulator with the other hand and take the nipple 
of the valve out of the tank valve (See diagram to right.) Do not obstruct the flow of combustion air and 
ventilation air to the grill. Keep ventilation openings of the cylinder enclosure free and clear from debris. 

9.

 

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder 
valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. 

DANGER

 

To prevent fire or explosion hazard when testing for a leak: 

1.

 

Always perform the “leak test“ as below before lighting the grill and each time the cylinder is connected for use. 

2.

 

Do not smoke or allow other sources of ignition in the area while conducting a leak test.   

3.

 

Conduct the leak test outdoors in a well-ventilated area. 

4.

 

Do not use matches, lighters or a flame to check for leaks. 

5.

 

Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane supply, call for 
gas appliance service or your local propane gas supplier. 

 

Checking for Leaks 

 
1.

 

Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water. 

2.

 

Make sure control knobs are in the “OFF” position. 

3.

 

Spray some solution on the tank valve up to the regulator connection. (See diagram to right.) 

4.

 

Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure. 

5.

 

If bubbles appear, you have a leak. Proceed to step 6. 

6.

 

Disconnect the regulator from the tank and reconnect. Make sure the connection is secured. 

7.

 

Retest with solution. 

8.

 

If you continue to see bubbles, replace the cylinder.

 

Lighting Your Grill 

DANGER

 

Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may 
result in an explosion, which could cause serious bodily injury or death. 

WARNING

 

Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury. 
 
 

Summary of Contents for PREMIUM BCP-400S

Page 1: ...1 FOR CUSTOMER SERVICE CALL 1 877 885 8227 TOLL FREE 10 00 A M 7 00 P M EST MONDAY FRIDAY User Manual GAS GRILLS BCP 400S...

Page 2: ...grease fire and cover your grill to prevent rust Please refer to the owner s manual for details Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attem...

Page 3: ...nd 7 Installation Method 8 Conversion from LP to NG Grill 10 Operating Your Grill 12 Connecting Disconnecting Gas Cylinder 13 Checking for Leaks 13 Lighting Your Grill 13 Flame Adjustment 14 Excess fl...

Page 4: ...and marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of Dangerous Goods Commission of Canada for Cylinders Spheres and Tubes CAN CSA B1...

Page 5: ...this grill conforms to the requirements of all local codes or in the absence of applicable local codes with the Canadian Standards Association s Natural Gas and Propane Installation Code CSA B149 1 Al...

Page 6: ...N A Cooking Grid Dimensions 22 X 18 Total Cooking Area 610sq in includes warming rack Flame Tamer Flame Stabilizer Grid Rotisserie Kit Motor Forks Optional Burner Commercial Quality Cast Steel Gas Ty...

Page 7: ...installed support the appliance above counter level and attach the gas line to the appliance When the gas connection is made slide the appliance into the cut out If the gas line connection is accessib...

Page 8: ...3 4 8 1 4 INSTALLATION METHOD Installation Method for Propane for BCP 400S NOTE You will need to use a gas rated sealer on gas connectors that are not flared Note the vents should be within 5 inches o...

Page 9: ...pproved for use on LP gas Install the pipe tee assembly to the grill intake pipe 3 Tighten assembly and align the branch opening of the tee with the hole of the cabinet Connect the flexible hose male...

Page 10: ...must have an authorized service technician perform this procedure If these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 11: ...the Propane orifices 6 Replace the Main Burner Orifices with the New Natural Gas Orifices supplied 7 Re install the Main Burners Ensure that each burner is properly placed over the Main Burner orifice...

Page 12: ...compatible with the connection for outdoor cooking appliances Only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Replacement pressure regulators...

Page 13: ...is not in use Install only the type of dust cap on cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane DANGER To prevent fire o...

Page 14: ...water solution never with a flame With the cooking grids and flame tamers removed light the main burners and run them on the high setting Inspect burners for proper flame appearance The ideal flame ap...

Page 15: ...rner control knobs is in an open position when opening the LP tank valve This procedure is effective with all sizes of LP tank To ensure the procedure is safely and successfully performed please caref...

Page 16: ...th the lid closed This allows any food particles or grease drippings to burn away Brush components to remove any remaining charred materials The appliance must be completely cooled before proceeding M...

Page 17: ...ction of burner and valve Reconnect Spider webs or insect nest in venturi Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Out of gas Re...

Page 18: ...f inside lid appears to be peeling away The lid is stainless steel and is not painted Baked on grease fill up has turned to carbon and is flaking off Clean thoroughly Irregular flame Air flow is not c...

Page 19: ...abor costs This warranty does not cover chips and scratches of porcelain or painted surfaces nor does it cover corrosion or discoloration due to misuse lack of maintenance hostile environment accident...

Page 20: ...20 Broilchef Premium Built in Accessories Manufactured by Broilchef Premium...

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