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B102521-0-0219

Page 33

MAINTENANCE

Cleaning the Grill

CAUTION

T

o prevent injury, use care when cleaning a hot grill.

Buy a good grill brush.  Inexpensive grill brushes tend to lose 

their metal bristles, which can stick to your cooking grids and 

become embedded in foods.

A grill builds up a patina of smoke residue.  This “seasoning” is 

normal and actually enhances the flavor of your foods.  If the 

build-up grows too thick, it can flake off and fall onto your food.   

To remove excess build-up, let the grill cool completely and then 

brush thoroughly with a high-quality grill brush.

Note:  Do not use a commercial cleaner on the cooking grid. 

For baked on residue use grill brush on the cooking grid 

and other components.

Burn Off

This process is much like that used in self-cleaning ovens and 

is most efficient when completed after each use of the grill.

CAUTION

D

o not open the grill during the burn off process.  

Opening the grill during the burn off process may cause 

a sudden grease fire flare up that could burn your face 

and arms.  Wait until the grill has cooled before opening.

1.  Turn gas knob to HI.  Close lid and allow the grill to burn for 

ten minutes, or until no smoke is present.  Do not allow the 

grill to burn for more than 30 minutes.

2.  Turn gas knob and supply to OFF and allow the grill to cool.

3.  Wipe COOL grill with a damp cloth to remove soot.

Grill Bottom

  

Periodically remove cooking grids to clean the interior of the 

grill.  Scrape off baked on residue with a putty knife or brush and 

rinse with water.  Clean the bottom air holes with a small knife.

Burner Maintenance

Stainless steel burners often turn reddish brown after use.  This 

does not effect the performance of the grill.  When cleaning the 

interior of the grill, remove the burners and clean with a brush.  

Wash with water and a mild detergent.

Grease Cup

Empty periodically.  

Venturi Tubes

The venturi tubes allow air and gas to mix prior to burning, ensuring 

an efficient flame.  Spiders or other small insects may build webs 

or nests inside the tubes obstructing air flow.  This can cause a 

fire, or flashback, around the obstructed venturi tubes and may 

damage to components beneath the grill or an unsafe condition. 

MAINTENANCE

To reduce risk, inspect and clean the venturi tubes at least twice 

per year and more often if  spiders are active.  If the grill has 

been unused for an extended period of time inspect the tubes 

before using the grill.

Cleaning Venturi Tubes

1.  Remove the cooking grids and briquette rack.

2.  Remove the burner from the grill.

3.  Lay the burner face down and remove the four retaining 

screws from the venturi tube plate and the burner. 

 

See Figure Below. 

4.  Use  a  small  flexible  brush  to  remove  any  debris  for  the 

tube(s).

5.  Flush with water.

6.  Allow the tube(s) to dry before reinstalling.

7.  Reattach the venturi and bracket in the revers order 

removed.

8.   Reinstall burner, briquette rack, and cooking grids.

CLEANING VENTURI TUBES

Exterior Cleaning

Turn off the grill and allow it to cool before cleaning.  Never use 

aerosol sprays or flammable cleaners on or near a hot grill.

Do not use abrasive pads or cleaners on stainless or painted 

components.

Clean the grill exterior regularly with a solution of mild detergent 

and hot water.

Touch-up paint is available from your dealer.

Broilmaster protective covers are recommended to protect your 

grill from the elements. Clean stainless steel components with 

a stainless steel cleaner available in most hardware stores.

Briquettes and Flare Busters

If the briquettes did not come clean during burn off, wait for the 

grill to cool and then turn them over.  The residue will burn off 

during the next warm-up.

Heat Indicator

Clean any build-up from indicator probe once a season to 

prevent loss of accuracy.

Summary of Contents for P3SX-5

Page 1: ...GAS FIRED PR EM IU M GR ILLS P3X SERIES P4X SERIES P3X N 5 P3SX N 5 P3XF N 5 P4X N 3 P4XF N 3 P3X AND P4X GRILL HEAD...

Page 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Page 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Page 4: ...LL BURNER ASSEMBLY 14 CONNECT IGNITOR LEADS 15 KNOB and battery PLACEMENT 16 INSTALL LID STOP 17 HANDLE INSTALLATION 18 REINSTALL LID 19 P3XF N P4XF N FLARE BUSTERS AND RACKS 20 P3SX N FLARE BUSTERS S...

Page 5: ...or permanently mounted LP grills have your gas supplier run service to the desired location first If you purchased an accessory with your Broilmaster follow the instructions provided Assemble your bas...

Page 6: ...VALVE LPG OR NATURAL P182 2 LP P265 2 NAT ORIFICE LPG OR NATURAL B057804 2 HINGE PIN B070084 2 VALVE KNOB B072218 1 ELECTRIC IGNITOR DPA106 1 LID STOP KIT B101622 1 CONTROL PANEL SHIELD B101879 1 GRIL...

Page 7: ...PS REGULATOR B101420 1 LP OR B101421 1 NAT VALVE LPG OR NATURAL P182 2 LP P265 2 NAT ORIFICE LPG OR NATURAL B057804 2 HINGE PIN B070084 2 VALVE KNOB B072218 1 ELECTRIC IGNITOR DPA106 1 LID STOP KIT B1...

Page 8: ...OUND WIRE B072684 1 KEPS NUT B073967 3 SS 10 24 1 B076529 BATTERY AA PHILLIPS TRUSS HEAD SCREW B100128 10 24 X 3 4 1 PHILLIPS PAN HEAD SCREW 2 B073978 SS 10 24 X 1 B662325 1 SPACER 1 4 ID X 5 8 OD B07...

Page 9: ...set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been removed remove the contents from inside the Grill Prior to assembling Grill...

Page 10: ...talled proceed and Install Grill Head on a Cart or Post Mounting See Grill Head on a Cart or Post Mounting Instructions that come with the mounting option INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEA...

Page 11: ...B102521 0 0219 Page 11 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on theCart or Post WIND DEFLECTOR PLACEMENT...

Page 12: ...is to be used install it at this time Refer to side shelf installation instructions for more information 3 1 2 Install collector box with this edge facing up and parallel to bottom surface of grill K...

Page 13: ...ound wire and electrode wire through the hole in the center of the Control Panel Shield Ease the Control Panel Shield over the studs on the Control Panel Then insert the two studs through the holes on...

Page 14: ...the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Slide the Venturi onto the Valve Assembly as shown Insert the Burner Assembly into the Grill bottom with the Ventu...

Page 15: ...Route Leads from Collector Box and secure to Ignitor Terminals polarity is not important If Side ShelfAccessory was purchased install at this time Follow Side Shelf not have a polarity The Ignitor ter...

Page 16: ...B102521 0 0219 Page 16 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB and battery PLACEMENT...

Page 17: ...B LID STOP ROD Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD...

Page 18: ...TION Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle...

Page 19: ...B102521 0 0219 Page 19 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 20: ...B102521 0 0219 Page 20 P4XF N MODELS Position the Flare Busters as shown P3SXF N MODELS Position the Flare Busters as shown 1 2 3 P3XF N P4XF N FLARE BUSTERS AND RACKS...

Page 21: ...accessory When installing Griddle in your P3X Gill please use the Griddle installation instructions provided with Griddle P3SX N MODELS Position the Flare Busters as shown Note When using the Smoker...

Page 22: ...ium and high levels only Save leftover briquets for future use Before cooking always preheat the grill Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a sin...

Page 23: ...B102521 0 0219 Page 23 A C D B B D A C INSTALL WARMING RACK...

Page 24: ...itting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench PROPANE GAS GRILLS 3 4 For Natural Gas Grills please proceed to page 28 LP GAS REGULATOR AND HOSE...

Page 25: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Page 26: ...e gas cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled propane cylinder can cause a fire or explosion CAUTION Never use Liquid Propane LP gas in a grill des...

Page 27: ...y other tool to tighten Use of a wrench or other tool will damage the plastic handwheel Inspect the threaded outlet on the tank and the threaded inlet on the grill s pressure regulator for dirt nicks...

Page 28: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Page 29: ...ilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ove...

Page 30: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Page 31: ...minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove...

Page 32: ...lectrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electri cally grounded in a...

Page 33: ...h a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or other smal...

Page 34: ...on in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector...

Page 35: ...r volatile fluids and va pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the grill is stored indoors ensure that it is cool Remove the pro...

Page 36: ...grill to avoid heat build up Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempti...

Page 37: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 38: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 39: ...en ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fo...

Page 40: ...eville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please c...

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