Broil King P3SX-4 Installation Manual Download Page 23 | Manualshive

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B102268-1-0615

Page 23

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INSTALL WARMING RACK

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Summary of Contents for P3SX-4

Page 1: ...Page 1 GAS FIRED P3X SERIES P4X SERIES P3X N 4 P3SX N 4 P3XF N 4 P4X N 2 P4XF N 2 P3X AND P4X GRILL HEAD PR EM IU M GR ILLS ...

Page 2: ...alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF YOU SMELL GAS 1 Extinguish any open flame 2 Shut off gas to the appliance 3 Open the grill lid 4 If odor continues keep away from the appliance call your gas supplier or your fire department WARNING...

Page 3: ... we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time customers We hope you enjoy years of great meals prepared on your Broilmaster And we hope to add your photo to the Hall of Fame one day Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freebu...

Page 4: ...ASSEMBLY 14 CONNECT IGNITOR LEADS 15 KNOB and battery PLACEMENT 16 INSTALL LID STOP 17 HANDLE INSTALLATION 18 REINSTALL LID 19 P3XF N P4XF N FLARE BUSTERS AND RACKS 20 P3SX N FLARE BUSTERS SMOKER SHUTTER AND RACKS 21 P3X N AND P4X N BRIQUETS AND RACKS 22 INSTALL WARMING RACK 23 PROPANE GAS GRILLS 24 27 CONNECTING NATURAL GAS GRILL 28 NATURAL GAS GRILLS 29 COMPLETED ASSEMBLY 30 OWNER S MANUAL FOR P...

Page 5: ...ls and for permanently mounted LP grills have your gas supplier run service to the desired location first If you purchased an accessory with your Broilmaster follow the instructions provided Assemble your base options before assembling your Broilmaster grill head Refer to the Broilmaster Cart Base and Post instructions provided with each accessory for assembly installations and mounting procedures...

Page 6: ...B102268 1 0615 Page 6 P3X SERIES PARTS DIAGRAM ...

Page 7: ... P4X AND P4XN ONLY DPA112 1 COOKING GRID 2 PIECES B067449 1 BRIQUETTE RACK B069756 1 HOSE LPS REGULATOR B101420 1 LP OR B101421 1 NAT VALVE LPG OR NATURAL P182 2 LP P265 2 NAT ORIFICE LPG OR NATURAL B057804 2 HINGE PIN B070084 2 VALVE KNOB B072218 1 ELECTRIC IGNITOR DPA106 1 LID STOP KIT B101621 1 CONTROL PANEL SHIELD B101443 1 GRILL BODY BOTTOM B101515 1 CONTROL PANEL ASSEMBLY B069756 1 HOSE LPS ...

Page 8: ... SS 10 24 R4021 1 LID STOP B076521 1 GROUND WIRE B072684 1 KEPS NUT SS 10 24 B073967 3 BATTERY AA B076529 1 PHILLIPS TRUSS HEAD SCREW 10 24 X 3 4 B100128 1 PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B073978 2 SPACER B662325 1 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 GRILL HEAD HARDWARE PACK B102155 ...

Page 9: ... set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been removed remove the contents from inside the Grill Prior to assembling Grill Head assemble Cart or Post mounting first Follow Mounting instructions provided with your Broilmaster Cart or Post UNPACK AND REMOVE LID ...

Page 10: ...stalled proceed and Install Grill Head on a Cart or Post Mounting See Grill Head on a Cart or Post Mounting Instructions that come with the mounting option INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1 ...

Page 11: ...B102268 1 0615 Page 11 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on theCart or Post WIND DEFLECTOR PLACEMENT ...

Page 12: ...elf Note If Side Shelf Accessory was purchased install at this time Follow Side Shelf instructions Ease the Control Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Attach with the two keps nuts Remove Plastic Film on label INSERT CONTROL PANEL KEPS NUT SS 10 24 B073967 2 ...

Page 13: ...B102268 1 0615 Page 13 COLLECTOR BOX Connect the ground wire to the ground lug on the Collector Box before installing the burner into the casting GROUND LUG ATTACH IGNITOR WIRE ...

Page 14: ... over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Insert Cotter Pin Note Ignitor Wires run through center hole with Venturi Insert the Burner Assembly into the Grill bottom with the Venturi Tubes facing the front of the Grill 1 2 3 4 INSTALL BURNER ASSEMBLY COTTER PIN B057805 1 ...

Page 15: ...B102268 1 0615 Page 15 IGNITER IGNITOR Route Leads from Burner and Secure to Ignitor Terminals polarity is not important The Ignitor terminals do not have a polarity CONNECT IGNITOR LEADS ...

Page 16: ...B102268 1 0615 Page 16 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB and battery PLACEMENT ...

Page 17: ...OB LID STOP ROD Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD B076332 2 SPACER B662325 1 ...

Page 18: ...8 1 0615 Page 18 Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW SS 10 24 X 1 B073978 2 ...

Page 19: ...B102268 1 0615 Page 19 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2 ...

Page 20: ...B102268 1 0615 Page 20 P4XF N MODELS Position the Flare Busters as shown P3SXF N MODELS Position the Flare Busters as shown 1 2 3 P3XF N P4XF N FLARE BUSTERS AND RACKS ...

Page 21: ...r accessory When installing Griddle in your P3X Gill please use the Griddle installation instructions provided with Griddle P3SX N MODELS Position the Flare Busters as shown Note When using the Smoker Shutter the Cooking Grids can not be used in the lowest setting 1 2 3 4 P3SX N FLARE BUSTERS SMOKER SHUTTER AND RACKS ...

Page 22: ...dium and high levels only Save leftover briquets for future use Before cooking always preheat the grill Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet rack A single layer of Char Master Briquets works best 2 3 1 P3X N AND P4X N BRIQUETS AND RACKS ...

Page 23: ...B102268 1 0615 Page 23 A C D B B D A C INSTALL WARMING RACK ...

Page 24: ...Natural Gas Grills please proceed to page 28 LP GAS REGULATOR AND HOSE Attach the LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench PROPANE GAS GRILLS ...

Page 25: ...turns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal injury Use extreme caution when handling propane gas cylinders Keep the cylinder upright while car...

Page 26: ...ne gas cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled propane cylinder can cause a fire or explosion CAUTION Never use Liquid Propane LP gas in a grill designed for Natural gas or use Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas supplier PROPANE GAS GRILLS ATTEN...

Page 27: ...ny other tool to tighten Use of a wrench or other tool will damage the plastic handwheel Inspect the threaded outlet on the tank and the threaded inlet on the grill s pressure regulator for dirt nicks or corrosion that might interfere with a gas tight connection If the tank outlet shows damage return the tank to the supplier for a replacement If the grill s pressure regulator shows nicks or other ...

Page 28: ...ch the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12 CONNECTING NATURAL GAS GRILL ...

Page 29: ...uilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or overhangs CAUTION Keep the sides of the grill at least 16 inches from any combustible material Keep the back of the grill at least 18 inches from any combustible material Placing a hot grill too close t...

Page 30: ...ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill Thank You ...

Page 31: ...then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat indicator from the grill and place the probe end in a pot of boiling water Set the heat indicator by turning the nut on the back until it reads 212 degrees The indicator is now set LIGHTING WITH A MATCH ...

Page 32: ...electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electri cally grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly groun...

Page 33: ...ush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow This can cause a fire or flashback around the obstructed venturi tubes and may damage to components beneath the grill or an unsafe con...

Page 34: ...ion in gas line For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector box Dead battery Replace with AA Alkaline battery Inadequate grill temperature Poor combustion Adjust air shutter Misalignment of venturi tube and gas injector Realign engage gas injector with the ve...

Page 35: ...or volatile fluids and va pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the grill is stored indoors ensure that it is cool Remove the propane cylinder and store it outside in a well ventilated area out of reach of children Never use the grill in windy conditions If located in a consistently windy area oceanfront mountain top etc a win...

Page 36: ... grill to avoid heat build up Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting grease deposits collect in the bottom of the grill Clean your grill often Do not use aluminum foil to line the cooking grids or grill bottom This can disrupt combustion ...

Page 37: ...d Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F with 3 minutes of rest and then turn Fresh Pork Medium 160 F 170 F Chicken whole 165 F Turkey whole 165 F Poultry breasts roast 165 F Poultry thighs wings 165 F Stuffing cooked alone or in bird 165 F Du...

Page 38: ...ss Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors labels hoses fittings grease cups drip buckets and all other parts and accessories including those made from stainless steel unless specified above Paint on Aluminum Grill Head Note Using lighter flui...

Page 39: ...ur equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be sure to give all this information Model Number Dealer Part Description Serial Number Dealer Phone Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any lo...

Page 40: ...ILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer ...

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