Broil King P3PK7N Manual Download Page 6

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B102524-0-0219

Page 6

B100561 (1)

SIDE SHELF

B073097 (1)

FOAM GRIP

B102492 (1)

LID HANDLE (W/SCREWS)

B100993 (1)

SHELF SUPPORT STIFFENER

B072695(1)

RETRACTING RACK

DPA34 (1)

BRIQUETTE BAG

B057804 (2)

HINGE PIN

B057805 (2)

COTTER PIN

DPA111 (1)

COOKING GRID (2) PIECES

B070084 (2)

VALVE KNOB

B072218 (1)

ELECTRONIC IGNITOR

DPA106 (1)

LID STOP KIT

B101622 (1)

CONTROL PANEL SHIELD

B101879 (1)

GRILL BODY BOTTOM

B101061 (1)

BRIQUETTE RACK

B100569 (1)

SUPPORT BRACKET BACK

B101883 (1)

GRILL BODY TOP

B101628 (1)

GREASE CUP HOLDER

B101473 (1)

GREASE CUP

B101061 (1)

BRIQUETTE RACK

B076519 (1)

FLEX LINE

B101632 (1)

PATIO POST

B101630 (1)

POST ACCESS DOOR

B826468 (1)

CAST BASE

B101764 (1)

LOWER BRACKET ASSEMBLY

B101760 (1)

UPPER BRACKET ASSEMBLY

B101969 (1)

BRACKET ATTACH ASSEMBLY

B100568 (1)

SUPPORT BRACKET FRONT

B101514 (1)

CONTROL PANEL ASSEMBLY

B101421 (1,NAT)

VALVE NATURAL

P265 (2, NAT)

NATURAL

DPP7SS (1)

WIND DEFLECTOR

DPP111 (1)

BURNER ASSEMBLY

DPP118 (1)

BURNER BRACKET

DPP155

DPP158 (1)

COLLECTOR BOX ASSEMBLY

P3PK7 SERIES PARTS DIAGRAM

Summary of Contents for P3PK7N

Page 1: ...GAS FIRED PR EM IU M GR ILLS P3PK7N 3 P3X GRILL WITH STAINLESS STEEL PATIO POST AND ONE BLACK SHELF...

Page 2: ...w the instruction in this manual for proper installation and maintenance of the grill Improper installation adjustment alteration service or maintenance can cause injury or property damage For assista...

Page 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Page 4: ...ANEL 24 INSTALL BURNER ASSEMBLY 25 CONNECT IGNITER LEADS 26 KNOB AND BATTERY PLACEMENT 27 INSTALL LID STOP 28 INSTALL HANDLE 29 REINSTALL LID 30 INSTALL RACKS 31 32 NATURAL GAS GRILLS 33 34 GREASE CUP...

Page 5: ...accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer before beginn...

Page 6: ...1 BRIQUETTE RACK B100569 1 SUPPORT BRACKET BACK B101883 1 GRILL BODY TOP B101628 1 GREASE CUP HOLDER B101473 1 GREASE CUP B101061 1 BRIQUETTE RACK B076519 1 FLEX LINE B101632 1 PATIO POST B101630 1 PO...

Page 7: ...OLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 SELF DRILLING HEX HEAD SCREW SS 10 24 X 1 2 B101569 13 LOCK WASHER 1 4 ID X 1 2 OD B100139 4 HEX HEAD BOLT SS 1 4 20 X 1 1 2 B100...

Page 8: ...OUND WIRE B072684 1 KEPS NUT B073967 3 SS 10 24 1 B076529 BATTERY AA PHILLIPS TRUSS HEAD SCREW B100128 10 24 X 3 4 1 PHILLIPS PAN HEAD SCREW 2 B073978 SS 10 24 X 1 B662325 1 SPACER 1 4 ID X 5 8 OD B07...

Page 9: ...2 R4059 2 LOCK WASHER 1 4 ID X 1 2 OD B076333 2 PHILLIPS TRUSS HEAD SCREW SS 1 4 3 4 B072217 2 HEX NUT SS 1 4 20 B076331 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2...

Page 10: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Page 11: ...B102524 0 0219 Page 11 The large rectangular cut out is located at the front of post near the top 5 16 attach lower bracket SELF DRILLING HEX HEAD SCREW SS 10 24 X 1 2 B101569 8 5 16...

Page 12: ...ST BASE Make sure that the large upper rectangular cut out is facing in the direction that you want your grill to face 7 16 ATTACH BASE TO POST HEX HEAD SCREW SS 1 4 20 X 1 1 2 B100112 4 LOCK WASHER 1...

Page 13: ...ide of the Gas Tubing may protrude from the bottom of the Patio Base or through the large square hole in the back of the square Post Anchor the Base to your patio using 2 Holes in the Base Hardware no...

Page 14: ...B102524 0 0219 Page 14 Slide the Upper Bracket into the Post and secure with four Self Drill Screws 5 16 ATTACH UPPER BRACKET SELF DRILLING HEX HEAD SCREW SS 10 24 X 1 2 B101569 4 5 16...

Page 15: ...Protective film applied to Grease Cup Holder prior to install Snap Grease Cup Holder to top of Post Use only the supplied Grease Cup or noncombustible containers for the Grease Cup aluminum or tin can...

Page 16: ...B102524 0 0219 Page 16 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 17: ...B102524 0 0219 Page 17 7 16 ATTACH BOTTOM CASTING TO POST HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 7 16...

Page 18: ...is installed so that the Match Light Access Hole is on the bottom 7 16 ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 I...

Page 19: ...B102524 0 0219 Page 19 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 20: ...B102524 0 0219 Page 20 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 21: ...B102524 0 0219 Page 21 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 22: ...B102524 0 0219 Page 22 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Post wind DEFLECTOR PLACEMENT...

Page 23: ...tall it at this time Refer to side shelf installation instructions for more information 3 1 2 Install collector box with this edge facing up and parallel to bottom surface of grill insert cOLLECTOR BO...

Page 24: ...ugh the hole in the center of the Control Panel Shield Ease the Control Panel Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Attach wi...

Page 25: ...the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Slide the Venturi on to the Valve Assembly to the left as shown 1 Insert the Burner Assembly into the Grill bottom...

Page 26: ...Route Leads from Collector Box and secure to Ignitor Terminals polarity is not important If Side ShelfAccessory was purchased install at this time Follow Side Shelf not have a polarity The Ignitor ter...

Page 27: ...B102524 0 0219 Page 27 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB and battery PLACEMENT...

Page 28: ...STOP ROD KNOB Screw the black Knob onto the Lid Stop Do not overtighten 3 8 INSTALL LID STOP PHILLIPS TRUSS HEAD SCREW SS 10 24 X 3 4 B100128 1 HEX LOCK NUT SS 10 24 R4021 1 FLAT WASHER 1 4 x 5 8 OD...

Page 29: ...Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle with...

Page 30: ...B102524 0 0219 Page 30 reinstall lid HINGE PIN FROM PREVIOUS STEPS B057804 1 COTTER PIN FROM PREVIOUS STEPS B057805 1...

Page 31: ...operating instructions Hot briquets give better flavor and allow quicker cooking Place the Char Master Briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet...

Page 32: ...B102524 0 0219 Page 32 B D A C A C D B INSTALL RACKS...

Page 33: ...e 33 Attach the flexible stainless steel gas line provided with the Broilmaster post to the fitting on the burner control valve mounted on the control panel Tighten this connection with a wrench 3 4 N...

Page 34: ...nly Never operate your grill in any building garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as c...

Page 35: ...age 35 2 1 3 4 Secure Access Door Install Grease Cup by sliding it in the cutout provided in the Grease Cup Holder 5 16 GREASE CUP AND ACCESS DOOR PLACEMENT SELF DRILLING HEX HEAD SCREW SS 10 24 X 1 2...

Page 36: ...gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and...

Page 37: ...r shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat indicator from the grill and...

Page 38: ...ust be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically ground...

Page 39: ...rill When cleaning the interior of the grill remove the burners and clean with a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and...

Page 40: ...rly Clean collector box Out of gas Natural model turn on gas at source Dead battery Replace with AA Alkaline battery Inadequate grill tem perature Poor combustion Adjust air shutter Misalignment of ve...

Page 41: ...t obstruct the flow of combustion and ventilation air Keep the back of the cart free and clear from debris If the grill is stored indoors ensure that it is cool If propane is used the cylinder must be...

Page 42: ...up Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid let...

Page 43: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 44: ...ain Coated Steel Briquette Racks Chrome Plated Warming Rack Stainless Steel Flavor Screen Stainless Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defectiv...

Page 45: ...B102524 0 0219 Page 45 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 46: ...B102524 0 0219 Page 46 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 47: ...the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part...

Page 48: ...re Comfort Systems Inc Belleville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service...

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