Broil King H3PK2N-3 Assembly Instructions Manual Download Page 6

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B102527-0-0219

Page 6

H3PK2 SERIES PARTS DIAGRAM

B100561 (1)

SIDE SHELF

B073097 (1)

FOAM GRIP

B102492 (1)

LID HANDLE (W/SCREWS)

B100993 (1)

SHELF SUPPORT STIFFENER

B101969 (1)

BRACKET ATTACH ASSEMBLY

B100559 (1)

SUPPORT BRACKET FRONT

DPA34 (1)

BRIQUETTE BAG

B057804 (2)

HINGE PIN

B057805 (2)

COTTER PIN

B070084 (2)

VALVE KNOB

B072218 (1)

ELECTRONIC IGNITOR

B101622 (1)

CONTROL PANEL SHIELD

B100560 (1)

SUPPORT BRACKET BACK

B101473 (1)

GREASE CUP

B076519 (1)

FLEX LINE

B101631 (1)

PATIO POST

B101760 (1)

UPPER BRACKET ASSEMBLY

B101654 (1)

POST EXTENSION

B101760 (1)

UPPER BRACKET ASSEMBLY

B101628 (1)

GREASE CUP HOLDER

B101421 (1,NAT)

VALVE NATURAL

P265 (2, NAT)

NATURAL

B101629 (1)

POST ACCESS DOOR

DPP7SS (1)

WIND DEFLECTOR

DPP118 (1)

BURNER BRACKET

B100594(1)

RETRACTING RACK

DPA120 (1)

COOKING GRID (2) PIECES

B101879 (1)

GRILL BODY BOTTOM

B101061 (1)

BRIQUETTE RACK

DPP109 (1)

BURNER ASSEMBLY

B101514 (1)

CONTROL PANEL ASSEMBLY

B100456(1)

GRILL BODY TOP

B102171 (1)

REAR LIP ASSEMBLY

DPP155

DPP158 (1)

COLLECTOR BOX ASSEMBLY

Summary of Contents for H3PK2N-3

Page 1: ...GAS FIRED PR EM IU M GR ILLS H3PK2N 4 H4PK2N 3 H 3 4 X GRILL WITH BLACK IN GROUND POST AND ONE BLACK SHELF...

Page 2: ...w the instruction in this manual for proper installation and maintenance of the grill Improper installation adjustment alteration service or maintenance can cause injury or property damage For assista...

Page 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Page 4: ...16 GREASE CUP HOLDER PLACEMENT 17 INSERT BURNER HOLD DOWN BOLT 18 ATTACH BOTTOM CASTING TO POST 19 ATTACH SIDE SHELF 20 23 WIND DEFLECTOR PLACEMENT 24 INSERT COLLECTOR BOX 25 ATTACH IGNITOR WIRE INSE...

Page 5: ...accessory with your Broilmaster follow the instructions provided Compare the parts in the box to the parts list provided in this manual If any are missing contact your Broilmaster dealer before beginn...

Page 6: ...RT BRACKET BACK B101473 1 GREASE CUP B076519 1 FLEX LINE B101631 1 PATIO POST B101760 1 UPPER BRACKET ASSEMBLY B101654 1 POST EXTENSION B101760 1 UPPER BRACKET ASSEMBLY B101628 1 GREASE CUP HOLDER B10...

Page 7: ...1 FLEX LINE B101631 1 PATIO POST B101760 1 UPPER BRACKET ASSEMBLY B101654 1 POST EXTENSION B101760 1 UPPER BRACKET ASSEMBLY B101628 1 GREASE CUP HOLDER B101421 1 NAT VALVE NATURAL P245 2 NAT NATURAL...

Page 8: ...DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 8 POST HARDWARE PACK B101999 POST HARDWARE PACK B102055 Standard hardware items such as bolts screws washers and nuts can be purchased at your local hard war...

Page 9: ...PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 GROUND LUG B069747 1 SPACER IGNITOR B102488 1 COLLECTOR BOX ASSY B102490 1 GRILL HEAD HARDWARE PACK B102530 Standard hardware items such as bolts s...

Page 10: ...HER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2 PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4 SHELF HARDWARE PACK B101658 Standard hardware items such as bolts screws washers and...

Page 11: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Page 12: ...B102527 0 0219 Page 12 Locate rectangular cut out at front of post near the top 5 16 ATTACH EXTENSION POST ASSEMBLY SELF DRILLING HEX HEAD SCREW 10 24 X 1 2 R2737 8 5 16...

Page 13: ...materials into the flare seat Test for gas leaks as directed by the grill s Owners Manual Arrange with your local gas company or licensed contractor to have a gas supply line connected to inlet of st...

Page 14: ...nly Never operate your grill in any building garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as c...

Page 15: ...nd should be above ground after installation The rectangular cut out must face in the same direction as the front of the grill Check hole depth and post measurements to ensure desired height Note Make...

Page 16: ...B102527 0 0219 Page 16 Slide the Upper Bracket into the Post and secure with four Self Drill Screws 5 16 ATTACH UPPER BRACKET SELF DRILLING HEX HEAD SCREW SS 10 24 X 1 2 B101569 4 5 16...

Page 17: ...Protective film applied to Grease Cup Holder prior to install Snap Grease Cup Holder to top of Post Use only the supplied Grease Cup or noncombustible containers for the Grease Cup aluminum or tin can...

Page 18: ...B102527 0 0219 Page 18 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Page 19: ...B102527 0 0219 Page 19 7 16 ATTACH BOTTOM CASTING TO POST HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Page 20: ...d so that the Match Light Access Hole is on the bottom 7 16 LARGE WASHER ON INSIDE ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASH...

Page 21: ...B102527 0 0219 Page 21 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Page 22: ...B102527 0 0219 Page 22 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Page 23: ...B102527 0 0219 Page 23 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Page 24: ...B102527 0 0219 Page 24 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Post WIND DEFLECTOR PLACEMENT...

Page 25: ...ory is to be used install it at this time Refer to side shelf installation instructions for more information 3 1 2 Install collector box with this edge facing up and parallel to bottom surface of gril...

Page 26: ...ugh the hole in the center of the Control Panel Shield Ease the Control Panel Shield over the studs on the Control Panel Then insert the two studs through the holes on the front of the grill Attach wi...

Page 27: ...facing the front of the Grill Raise the end of the Burner Bracket and slip it over the Phillips Truss Head Screw The screw will fit into the hole on the Burner Bracket Insert Cotter Pin Slide the Vent...

Page 28: ...Route Leads from Collector Box and secure to Ignitor Terminals polarity is not important If Side ShelfAccessory was purchased install at this time Follow Side Shelf not have a polarity The Ignitor ter...

Page 29: ...B102527 0 0219 Page 29 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Page 30: ...Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle with...

Page 31: ...B102527 0 0219 Page 31 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Page 32: ...B102527 0 0219 Page 32 INSTALL RACKS...

Page 33: ...B102527 0 0219 Page 33 B D A C B D A C A C D B INSTALL WARMING RACK...

Page 34: ...4 Attach the flexible stainless steel gas line provided with the Broilmaster post to the fitting on the burner control valve mounted on the control panel Tighten this connection with a wrench 3 4 ATTA...

Page 35: ...35 2 1 3 4 Secure Access Door with hex head screw Slide Grease Cup into the cutout provided in the Grease Cup Holder 5 16 GREASE CUP AND ACCESS DOOR PLACEMENT SELF DRILLING HEX HEAD SCREW SS 10 24 X...

Page 36: ...gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and...

Page 37: ...lame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove the heat indicator from the grill and place the probe end i...

Page 38: ...nded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with th...

Page 39: ...rners and clean with a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Sp...

Page 40: ...tor from gas control assembly and clean Misalignment of collector box and burner Position electrode properly Clean collector box Dead battery Replace with AA Alkaline battery Inadequate grill temperat...

Page 41: ...combustible materials trash or volatile fluids and va pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Keep the back of the cart free from deb...

Page 42: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Page 43: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Page 44: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Page 45: ...B102527 0 0219 Page 45 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 46: ...B102527 0 0219 Page 46 GRILL MAINTENANCE HISTORY Date Maintenance Performed...

Page 47: ...en ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fo...

Page 48: ...re Comfort Systems Inc Belleville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service...

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