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B100691-4-0606

  

P

ARTS

 D

IAGRAM

All repair part orders should be placed through your local Broilmaster

® 

dealer.  To locate a dealer in your area, contact 

Broilmaster Customer Service at 800-851-3153 • 

WWW

.

broilmaster.com.  To ensure prompt and accurate service, please 

provide the following information when placing a repair part order:  Model Number, Serial Number, Part Name, Part 

Number, and Quantity of parts needed.

Summary of Contents for D3-1

Page 1: ...B100691 4 0606 Page 1 Deluxe D Gas Grill Owner s Manual D3 1 and D4 1 Models Optional Accessories Shown A...

Page 2: ...he gas supplier CAUTION FOR YOUR SAFETY IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open ame 3 Open the grill lid 4 If odor continues immediately call your gas supplier or re dep...

Page 3: ...y strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of the...

Page 4: ...ience complete this section for future reference when contacting your dealer Hardware Package 5 Parts Diagram 6 List 7 Grill Assembly 8 12 Propane Gas Grills 13 15 Gas Conversion 16 Gas Valve 17 Natur...

Page 5: ...B100691 4 0606 Page 5 Hardware Package...

Page 6: ...er dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 WWW broilmaster com To ensure prompt and accurate service please provide the following information when p...

Page 7: ...ox Spacer B069743 B069743 15 Ignitor Grounding Lug B069747 B069747 16 Ignitor Ground Wire B072684 B072684 17 Hose LPG Regulator B069756 B069756 18 Valve Knob Black B070084 B070084 19 Control Panel Shi...

Page 8: ...ilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step...

Page 9: ...Ignitor Caution Do not cut or damage ignitor wire Carefully thread the end of the ignitor wire through the center hole in the grill bottom Slide the ground lug 25 over the ignitor wire and fasten wit...

Page 10: ...e Burner Inserttheburnerassembly 9 intothegrillbottom 22 with the venturi tubes facing the front of the grill Figure 4 The gas jets from the control valve will be inside the ends oftheventuritubeswhen...

Page 11: ...Figure 7 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the front handle 3 to the grill lid 1 with two 10 24 x 1 screw...

Page 12: ...he briquet rack Asingle layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Figure 11 After properly placing the Char Master briquets on your grill s briquet ra...

Page 13: ...alve Caution Do not use a propane gas cylinder which has a capacity greater than twenty 20 pounds with this grill and side burner Gas Type PROPANE GAS GRILLS Grill Location When choosing the ideal loc...

Page 14: ...linders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the c...

Page 15: ...regulator has an outlet pressure of not more than eleven 11 inches water column It must be con nected to the Propane gas cylinder s female valve outlet before the grill can be operated Caution Operat...

Page 16: ...leaving about a 1 8 gap between the hood and the locking nut Figure 13 Remove the hose and regulator from the valve Replace the components inside of your grill Remove the knobs from the valve assembl...

Page 17: ...B100691 4 0606 Page 17 Identifying Your Valve 1 Valve mounting ange 2 Valve stem cap 3 Stamping on exterior of valve 4 Gas inlet connection Gas Valve...

Page 18: ...y piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG NATURAL GAS GRILLS Grill Loc...

Page 19: ...3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the igniter button until the burner lights approximately 5 seconds 5 If a burner does not light...

Page 20: ...ptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply h...

Page 21: ...rass brush Wash with water and a mild detergent Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed Venturi...

Page 22: ...or box Out of gas Re ll LP gas cylinder If natural model turn on gas at source Dead battery Replace with AAAlkaline battery Inadequate grill temperature Poor combustion Adjust air shutter Misalignment...

Page 23: ...acement or repairs The costs of a service call to diagnose a problem Transportation and shipping cost Grills and finishes damaged by abrasive cleaning improper installation improper storage accident m...

Page 24: ...0606 BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 Visit our web site at www broilmaster com The Most Durable...

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