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IOM BiRotor Plus R19

Page 33/37

Item Description

Model

Qty

1

HOUSING ASSEMBLY

108819-XXX

1

2

MEASURING UNIT BODY

108211-100 

1

3

HOUSING

108818-XXX 1

4

RIGHT HAND ROTOR

108286-000 

1

5

LEFT HAND ROTOR

108276-000 

1

6*

BEARING BALL

1501099-CER 

4

7*

O-RING

1501101-XXX 4

8

PLATE

108825 2

9

SCREW

151024-019 13

10

DOWEL PIN

1501106 

4

11

WHEEL 108031 

1

13

WASHER 152125 

1

14

WASHER 1501090 

1

15

DOWEL PIN, 

1501103 

3

16*

O-RING

1501100-XXX

1

17

GEAR

108296 1

18

GEAR LOCKNUT

82592 

2

19

LOCKWASHER, 82593 

2

20

GEAR 108291 

1

21

PLUG 154711M 

2

22*

O-RING

1501102-XXX 1

23

LABEL

015-16-090-02 1

24

SCREW

153966

6

25*

WEATHER SEAL 

152066-026 

4

26*

O-RING 157079-XXX 

1

27

HOUSING

108820P 1

28

RTD - Miniature

1500574 

0

29

WASHER 151854-019

0

Item Description

Model

Qty

30

SPRING 1500609 

2

31

SPRING

1500418 0

32

SCREW 151496M 

13

33

CAPLUG SD442 

1

34

NAMEPLATE

86902 1

35

SCREW 153991 

14

36

UMB  

899-00-100-00 

1

37

NAMEPLATE 86901 

1

38

BOARD ASSEMBLY 

230-00-300-00 

1

39

TAG 899-01-228-04 

1

40

COVER CC-219Z-633

1

41

INSTRUCTIONS 

    899-00-228

1

42

CLAMP B18934-004

2

43

GASKET CA-375Z-259

1

44

NAMEPLATE 86903 

1

45

PLUG 1500909D

1

46

WASHER 86030-001 

1

47

PICKOFF 899-00-201-00

2

48

WEATHER SEALv

1500093-026 

1

49

TAG 76800 

0

50

SEAL

 1500931 

1

51

TAG 76810 

1

52

NAMEPLATE 76801

0

53

WASHER  

1501015-419 

32

54

STUD & NUT SET

1501104M 

16

55

NAMEPLATE 86803

1

56

EYE BOLT

1501128

1

Summary of Contents for BiRotor Plus B27X

Page 1: ...IOM BiRotor Plus R19 Page 1 37 BiRotor Plus Positive Displacement Flow Meter B27X 3 B30X 6 B28X 4 B31X 8 B29X 6 B32X 10 Installation Operation Manual...

Page 2: ...Installing the Instrument 13 8 3 Meter Start Up and Operation 14 8 4 Higher Temperature Start Up 15 8 5 Custody Transfer 15 9 Maintenance 17 9 1 Removal Replacement of Circuit Board 18 9 3 Removal of...

Page 3: ...red trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be constr...

Page 4: ...ram and maintain the product When replacement parts are required ensure that quali ed personnel use replacement parts speci ed by the manufacturer Unauthorized parts and procedures can affect the prod...

Page 5: ...details the operating ow range This is the ow range the device will operate within without caus ing damage The custody transfer label details the working ow range associated with a particular weights...

Page 6: ...ncontrolled chemical reactions It is the end user s responsibility to provide re protection measures and equipment in accordance with the local regulations It is the end user s responsibility to insta...

Page 7: ...from stainless steel grade A1 70 or A2 70 and be torqued to a value of 55 inch lbs upon installation It is the end user s responsibility to ensure this happens It is the end user s responsibility to a...

Page 8: ...nditions accident misuse improper instal lation modi cation repair storage or handling or any other cause not the fault of Brodie are not covered by this limited warranty and shall be at Buyer s expen...

Page 9: ...International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA www brodieintl com Phone 1 912 489 0200 3 1 Limited Warranty Continued A decontamination statement RMA and Customer...

Page 10: ...g returned to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed...

Page 11: ...ument end connections be fore they are sealed to reduce the effect of humidi ty on the equipment and accessories Caution must be used to ensure desiccant packs are removed prior to installation Depend...

Page 12: ...ement 8 1 Installation Requirements 1 The instrument should be mounted on a secure foundation Provisions should be made for ver tically mounting the meter to ensure stability 2 The process piping shou...

Page 13: ...e of jumpers on the circuit board Refer to Figure 8 1 for their con gurations The UMB housing may be rotated in 90 increments to accomodate the mounting of accessories If the UMB housing is removed fo...

Page 14: ...ct to enter the system whilst keeping the downstream isolation valve closed 2 Open the downstream valve 10 to allow any air to be ushed from the system Do not over speed the instrument 3 Once the air...

Page 15: ...temperature to stabilize 8 5 Custody Transfer A meter factor will need to be established under actual operating conditions if the instrument is to be used in custody transfer applications This inital...

Page 16: ...Page 16 37 IOM BiRotor Plus R19 Truck Loading Vertical Installation for Marketing Terminal Applications BiRotor Plus Strainer Digital Control Valve Electronic Preset Figure 8 4 Vertical Installation...

Page 17: ...is removed from the process line the line should be sealed with suitable blanking anges to prevent any possible leakage of product WARNING The internal measuring element contains closely meshed movin...

Page 18: ...rs 1 Remove the circuit board as detailed above 2 Remove the center screw from the sensor hous ing and lift off the hold down washer 3 Lift out the inductive sensor s and spring Resistance between sen...

Page 19: ...ge this will also facilitate in fully draining the instrument of process uid 2 Remove screws and lift off the oulet housing 3 Remove O ring 4 Holding the measuring unit assembly by the ribs carefully...

Page 20: ...ces NOTE Any elastomers that have been removed should be replaced with new parts during reassembly Figure 9 3 Measuring Unit Disassembly 9 6 Complete Disassembly of the Measuring Unit 1 Place a folded...

Page 21: ...aring races should be ush with the bottom of the end plate once the bearings have been pressed in correctly The outer race of an old bearing can be used to assist in proper seating 4 Attach one end pl...

Page 22: ...ocates in the hole of the timing gears and nuts to the rotor shafts Tighten these only nger tight until the clearances have been correctly set Refer to section 9 8 Setting clearances 10 Replace the pu...

Page 23: ...stricted torque the nut on the left hand timing gear to 15 20 ft lbs for B27X B28X B29X or 45 50 ft lbs for B30X B31X B32X 4 Remove the shims and folded rag and check for correct clearance by slowly r...

Page 24: ...s Power failure Ensure power is connected to the device and all associated accessories Meter rotors jammed with debris Remove debris from rotors and check for damage to rotors timing gears and bearing...

Page 25: ...es welding beads etc should be removed at frequent intervals to prevent their abrasive action from damaging the basket screen There is a Brodie Strainer of the proper size and pressure rating to accom...

Page 26: ...023 Low Temp Viton 1289 120 Low Swell Nitrile 026 Viton F 016 FluoroSilicon Strainer Baskets To be ef cient strainer baskets must be kept clean A buildup of sediment increases pressure drop and decre...

Page 27: ...IOM BiRotor Plus R19 Page 27 37 12 1 BiRotor Plus Illustrated Parts List...

Page 28: ...2 O ring 157360 XXX 1 23 Sensor Housing MTRs 86820 500M 86820 500P C F Sensor Housing MTRs and NACE 86820 500N 86820 500R C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal 1500...

Page 29: ...F 22 O ring 157360 XXX 1 23 Sensor Housing MTRs 86820 500M 86820 500P C F Sensor Housing MTRs and NACE 86820 500N 86820 500R C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal...

Page 30: ...23 Sensor Housing MTRs 86820 500M C F Sensor Housing MTRs and NACE 86820 500N C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal 1500093 026 1 27 Pick Off Standard 899 00 201 00...

Page 31: ...IOM BiRotor Plus R19 Page 31 37 12 2 BiRotor Plus Illustrated Parts List B3XX...

Page 32: ...Page 32 37 IOM BiRotor Plus R19 12 3 BiRotor Plus Illustrated Parts List B3XX...

Page 33: ...2 1 24 SCREW 153966 6 25 WEATHER SEAL 152066 026 4 26 O RING 157079 XXX 1 27 HOUSING 108820P 1 28 RTD Miniature 1500574 0 29 WASHER 151854 019 0 Item Description Model Qty 30 SPRING 1500609 2 31 SPRIN...

Page 34: ...ealth and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OSH...

Page 35: ...IOM BiRotor Plus R19 Page 35 37...

Page 36: ...at was happening at time of failure _________________ ___________________________________________________ Additional Comments _______________________________ __________________________________________...

Page 37: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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